4140/4340 damascus?

jdm61

itinerant metal pounder
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Aug 12, 2005
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In a recent conversation, Hoss said that he was digging 4340 as cladding for san mai as it gets up to around 52Rc at the temps used to harden high carbon core steel and it is less reactive than say mild steel. I know that some of the brethren use 4140 for hawks because it is tough as nails and 4340 is supposed to be a bit tougher in some aspects because of the 1.5-2% nickel . So I was wondering what you guys thought about the idea of a 4140/4340 forge welded blend for san mai cladding with say a shallow hardening core steel like CruForgeV or 52100?. 4140 seems to have enough manganese to get dark, but it also has up to 1% chromium, so I wonder about it going "gray." It seems to me that one of the primary complaints about 4340 for making hawks and such is that it is typically sold in round bar form. But if you are already set up to forge weld, that doesn't seem like a huge problem. You would still end up with a cladding blend made from readily available and fairly inexpensive tough steels.
 
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4340 is rather expensive isn't it? I have a chunk of 4" round bar, but that's earmarked to be a 20mm receiver one day. 4140 on the other hand I have coming out my ears, as well as 1045. Do you think those would have enough contrast for damascus?
 
No nickel, no high contrast. Online metals seems to be selling 4340 round for like $6-7 a pound. I was a history major, so my math skills are lacking, but that seems to be not a whole lot more than what Aldo gets for flat 1045 as best as I can tell. I am sure that 1045 can be had in a less covenant form for lot cheaper. I have never bought any, but from what I have seen, 4140 can also be had pretty cheaply in flat form. So the added expense would be making the 4340 flat.
4340 is rather expensive isn't it? I have a chunk of 4" round bar, but that's earmarked to be a 20mm receiver one day. 4140 on the other hand I have coming out my ears, as well as 1045. Do you think those would have enough contrast for damascus?
 
Ok I see now. Changing for 1045 is meaningless because the hardness attainable in the complete jacket wouldn't be there anyway, even if there was contrast.

Maybe I'll just see what I can get some 4340 for. It would be great to have a use for all the 4140 I have other than the odd tool here and there.
 
For high contrast in low carbon cladding, use 203E and some other low carbon like 1018. To get a harder skin, use 203E and 1084. After carbon migration in welding, it ends up around .45% carbon
 
Yeah, if you want to be boring. ;) I was just thinking about using super duper tough cladding, even if only as a sales pitch. :D The thing that got me thinking about using relatively hardening cladding was Murray Carter's used of 1035-45 in his FS1 fighting knife which originally used Blue Super as the core steel. Like I said, the 4340 idea came from Hoss who said that it not only hardens up (and is super tough) but is also less reactive than 10xx steels. That is a factor with kitchen knives IMO. I think that Salem Straub used AEB-L as cladding on one project, but I am not sure how much that would harden, if at all, at 1475-1500F. IIRC, Damasteel uses something akin to 4140 and 4340 for their "damascus" rifle barrels.
For high contrast in low carbon cladding, use 203E and some other low carbon like 1018. To get a harder skin, use 203E and 1084. After carbon migration in welding, it ends up around .45% carbon
 
You pitch 203E as "Being so tough they make nuclear reactor casings from it." From what I have read, high pressure vessels are the main use, and why it only comes in 1/4" and thicker. It is very impact resistant and holds its properties to -150F.
 
Yea, apparently nickel does a nice job with the cold embrittlement thingie. I have heard the same thing about L6 blades and Alaska. I have also heard that it cures that temper embrittlement that some steel see between like 500 and 800F. The other thing is that I can get 4140 from Alro a block away from my shop and they can have 4340 there in a day or two from their big Olrando warehouse with no shipping charges. They can also have the oddball L6 that has a little bit of vanadium added to it in a few days, but I haven't tried that yet. They are my go to guys for 1018 cut offs for fittings, patterns, etc, and my mill and drill tooling hookup.
You pitch 203E as "Being so tough they make nuclear reactor casings from it." From what I have read, high pressure vessels are the main use, and why it only comes in 1/4" and thicker. It is very impact resistant and holds its properties to -150F.
 
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