alternative uses for drill press?

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Jan 26, 2002
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i just got a new, bigger drill press and am wondering whether or not to keep the old 12" delta table-top press. i thought it'd be interesting to hear about some potential alternative uses - maybe i can set it up as a dedicated machine for non-drilling purposes.

a couple of obvious ideas:

drum sander
a heavy-duty awl for sheath-making (replace drill bit with needle)
sight pusher for guns (replace drill bit with a punch)

what else do you use your drill press for?
 
I have a dedicated small press set up with a 0-1/4 tapmatic head for hole tapping, as well as another set up with a carbide countersink, and a third that I use for everything else.
 
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Depending on its configuration, you could mount the head and motor upside-down on the post, then attach a sanding disc in the chuck and use it as a slow-speed horizontal flat grinder.
-Mark
 
Be careful putting force on a drill chuck. They were designed for on axis force, if you push on the side it damages the chuck. If it's your spare drill the damage itself may not matter but flying material is not a good thing.
 
Be careful putting force on a drill chuck. They were designed for on axis force, if you push on the side it damages the chuck. If it's your spare drill the damage itself may not matter but flying material is not a good thing.

Speaking from my experience as a bearing representative for a major bearing company, I feel qualified to speak on this topic.

I concur, up to a point, but....... Most drill presses have ball bearings in them. The bearings are designed to handle about 10% of the load in the radial (side load) direction than they can handle in the axial direction. A drill press "can" be used from the side, but only if you're extremely careful about how much force you use on it. More than 10% and you will drastically reduce the life of those bearings.

Double the speed of a rotating bearing and you halve the life of the bearing in that machine. However, double the load of a bearing and you reduce the bearing life by a factor of 10. So, if the bearings would have lasted 1,000,000 revolutions, doubling the speed leaves you with 1,000,000 revolutions still, but you get there in half the time. Double the load on the machine, and you reduce the number of life time revolutions to 100,000.

As far as the drill coming apart and having flying pieces/parts, that is very unlikely on a drill press. It's more likely to lock up and stop rotating, while possibly burning up the motor, but I don't see it coming apart from overloading it from the side.

Suffice it to say that I've been using my drill press as a sanding drum/thumb notch cutter (folders), milling machine, etc. for the entire twenty years that I've had it, and have never had any damage done to the bearings. I took it apart about 5 years ago and inspected it, and the bearings looked like new. It's not using it from the side that damages it, it's using it with a heavy force from the side that will damage it. Just have an extremely light touch and lots of patience, and you can get away with it!
 
I put a small buff wheel on mine and it works fine for as much buffing as I do
 
I suppose I should have been more clear in my post. What I had in mind was lowest speed, fine grit, light pressure, finishing-polish, possible sharpening. There is no substitute (machine-wise) for a properly built grinder. Listen to the Ick-man and heed the warnings.
-Mark
 
I suppose I should have been more clear in my post. What I had in mind was lowest speed, fine grit, light pressure, finishing-polish, possible sharpening. There is no substitute (machine-wise) for a properly built grinder. Listen to the Ick-man and heed the warnings.
-Mark

What happened to our "holiday" get together at your shop?
 
Scott, I'm sorry that I haven't been able to get around to it. My folks, my kids...the usual excuses. You busy tomorrow?
-Mark
 
I set mine up with a hand-held flexible shaft extension. I can attach little drum sanders to it and it works great for smoothing out handle materials and such.
 
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