For those who don't know what the fuss is about;
When steel cools down from being austenitized ( at around 1500F) we usually say it has two ways to go - soft pearlite or hard martensite. The doorway is called the pearlite nose, at 1000F. If you pass the nose in the time shown on a TTT chart, you will get martensite, too slow and you get pearlite. However, there is a third structure that is possible with some knife grade steels - Bainite. Bainite forms when you pass the pearlite nose, but don't reach the martensitic start point (around 400F). By holding the blade at some point around 450-475F, the steel forms the bainitic structure. Bainite is tough. The biggest reason we don't hear about it is it takes from ten to thirty hours for it to form. That requires a special equipment.
Before one thinks, "TOUGHER, yeah I want that!", remember that hard rubber is many times tougher than steel, but it doesn't cut worth crap. Bainite can be made into a blade, and some sword makers make bainite swords. About the only plus is a very tough blade that will take impact well and bend. Some of the minus are that bainite will not take as good and edge,the edge won't hold up to use, the cost of a fifteen+ hour burn, and the need for specialized salt pots ( Standard knife kilns and salt pots are not meant to run for those time periods).
Since most knife makers want a sharp knife, and bending is not normally a desirable feature in most knives, there is no real reason to make a bainitic knife. For 99.9% of all knife uses, martensite is the ticket to a good knife. Learning to master the HT to attain a 100% martensitic blade at the target hardness is enough of a challenge for most makers.
I am sure some will say, "But I read about the super bainite swords, made by XXXXX". Yes there is a commercial maker of bainite swords....and when was the last time swords were used in actual sword use? I would be willing to bet that if people needed swords for offensive/defensive reasons, you would see no bainite swords on battlefields. The closest to those conditions comes in modern cutting practice and competitions ( tameshigiri). I don't follow these much, but would think if there was an advantage, the bainite swords would stand out. It is my thoughts that the things that go along with bainite will make the sword a poor cutter. Again, before anyone jumps up and says, " but sensei XXX cut through a 12" rolled tatami with a bainite sword.",that there are those with skill enough to cut with almost anything. One famous samurai was known for throwing his sword on the ground and fighting with the saya, because he did not need a sword to dispatch many of his less skilled opponents.
I did some experiments on trying to attain a martensitic edge with a bainitic spine. Without lab testing, there was no way to really know what I actually got, but the results were not better ( actually a lot worse) than a standard differentially hardened blade.
When I discussed this idea with Kevin, his head spun around....everyone ran from the room....and he replied " You should do that, and let me know how it works out for you." ( just kidding ,Kevin)
I have been told that some ABS tests were done with bainite knives, but IIRC, only one was successful.
If you wanted a tough blade that would bend, make it out of titanium. It would be about the same as a bainite blade without all the trouble.You can sharpen it to a fair edge, but it won't last long in use.
Stacy