Cotton Ball and Wax Tinder

JCK

Joined
Nov 7, 2009
Messages
645
So I did a bit of experimenting, with wax and cotton balls. It worked great the first time, so I thought I'd redo it and take some pictures and write up what I did.

I first bought a bag of homebrand cotton balls, from woolies, which cost me less than 2 bucks, and a pack of of 60, 4 hour burn time unscented tea lights, which was around 9 bucks, but if I had gone to a cheaper store, I could have got them for around 3- 5 bucks or even less.

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Then I took one candle out of the pack, took it out of its metal holder, removed the wick, and now I had a nice piece of wax. These come apart very easily.

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candle out of holder

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wick being removed (held in by tiny metal end piece)

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What is left, a nice piece of wax (roughly 3.7 cm (1.5 inch) diameter by 1.2 cm high (0.5 inches)

I did some calculations, for those interested, and I came out at about 57 grams of wax per tea candle. I used a 1/4 of that, so roughly 15 grams.
As this was the first time I had done this, I was unsure of how much max to melt, so I just broke off a small amount, about 1/4.

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in the foil candle holder

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next to a normal candle for size comparison

I also chopped it up into smaller pieces, so it would melt easier. However if I were making a batch of these, I would just heat until they all melted.

I then heated it over a bic lighter, until it was all melted
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wax all melted

Then I pushed the cotton ball into the wax and soaked up as much as possible. After I had done this, I picked it up, and made a rough ball shape, whilst at the same time, compressing it down to as small as it would go, and tried to catch the drips that came out in the tin foil holder. This way, as you use your fingers to make a ball shape, you coat the surface of the ball with wax, making it waterproof. No photos of this step, as my fingers were covered in wax, but I'm sure you get the idea.

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cotton ball compressed, and next to normal cotton ball for size comparison

Then I set the ball aside for a moment to melt the wax that I had squeezed out of the ball. After this was melted, I put the ball back in, and just rolled it around in the remaining wax to make sure the entire outside was coating in a layer of wax.

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(wax normally would be liquid, but by the time I set up the photo and got into focus, it had set)

Here is what the final product looked like.

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1 inch wide, by about 1/2 inch tall, and very light weight


Here is a shot to show you how much tea candle I used to make two cotton ball and wax tinder balls

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used just under a half a tea candle


How waterproof is it?

Well I figured, what use is your tinder if it’s not even going to catch a spark because it’s wet.
Well let’s just say your pack, or tinder box was submerged for a period of time, and in this case several hours.

So to "simulate" this condition I dropped it into a bottle of water, and left it for a couple of days. As you can see, it floated, so I shook it around, turned it upside down and on its side, and occasionally shaking it every now and then when I saw the bottle.
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Upon taking it out the wax cotton ball was completely dry, no water had got inside.

I did some more testing, and found that I really don’t need to compress them down, as it decreases burn time, however the one I made above burnt for over 3 minutes, which is still quite decent. But if you only have a small container, compressing them down might be good for you.
So what I did next was melt a few whole tea candles, and once all melted dropped in about 10 cotton balls, and just let them soak up all the wax. This is the part of the process that takes time, unlike PJCB’s, I had to wait until the wax in the cotton balls had cooled and set, but this probably only took 10 –20 minutes, not too long at all.


So from my backyard testing I prefer these over Vaseline cotton balls quite a bit. They are not messy when handling them (once dry, and even when making them, they are not messy, as you have to do is drop them in the wax and wait. I’ve found that I find these easier to make, as I am able to get the cotton balls to soak up a somewhat standard amount of wax, and this way I’m able to get consistent burn times of at least 5 minutes.
Here is a pic of the WCB left over from the small batch I made. In all my testing I used the smaller ones , and whilst it is sort of hard to tell the difference from this pic, the large ones are double the size of the small ones, and burn for even longer.
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Here is a pic of one of the large ones burning, this one burnt for around 8 minutes, and as you can see, with a large, hot flame, which was about 6 inches high most of the time. It was also rather windy that night as well.

However a problem I soon discovered was that these are quite hard to light with a firesteel. This is rather obvious, as the whole cotton ball is soaked with wax, and just like in other members tests, it was hard to light a cotton ball that had been drenched in Vaseline. It is not impossible, just hard as you have to break up the cotton ball, and then hope there is enough dry fibres to catch the spark and set the rest of the ball on fire.

One way around this is to light a regular cotton ball and then light the wax cotton ball with it. Or the other solution is to only dip half the cotton ball in wax, soak up as much as possible, and then pull it out. You will know when to pull it out, as you will feel the warmth of the hot wax on your fingertips holding the dry part of the cotton ball. This happens pretty quickly, as it soaks up the wax really well. After realising this, I found that I didn’t need totally waterproof tinder, as I have them stored in a watertight container, so this is how I will be making them from now on.

So I made a few to test and they all lit first time with a strike from my LMF army, and all burnt for just under 6 minutes. One thing to note was that the cotton balls from the bag I bought were rather small, and if I had bought the expensive brand, they would all have been larger and all the same size, as most of the cotton balls in the home brand bag were small, and only some were large/normal size.
Just to test it out, to get the size cotton ball I was after I combined three small cotton balls, all soaked in wax, and lighting it with a lighter, it burnt for a total of 13 mins 47 sec. That’s pretty good by my standards.


I know that this was a pretty long review, and that there have been quite a few threads on tinder, but it seems to me most members who use cotton balls and some kind of fuel or similar use Vaseline, and not wax. I know I will use half wax soaked cotton balls from now on, they just work so much better for me.
If I get a chance, I might make another batch and do a few tests like starting a proper fire, seeing if I can boil a cup of water with one CB, and a few other things.

Thanks for reading, and any tips on my “review style” would be appreciated, as I feel like I may take too many pictures and talk too much.
 
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try pushing a piece of aluminum foil into a bottle cap (approx 1in diameter) to form a well, melt paraffin (1 lb blocks at the food canning section of your grocery) to a depth of about 1/4 inch... push in cottonball, leaving about 1/4 dry.... rapid chill in the freezer...tip out the disc to unstick... direct your fire steel spark at the transition between the wax and dry....see how it works... you have a mini wind break with the foil
 
I prefer the petroleum jelly and cotton ball method, with a few drops of lighter fluid. I find that the wax balls are harder to light in extreme cold weather even with a match or lighter. The wax just gets too cold and too hard, makes for difficult lighting. The vaseline cotton balls will still take a spark in cold weather.
 
How about makeing an "egg"? The inside would be the cotton ball. The outside a wax shell, then drill a hole to get to the unwaxed cotton and fill with lighter fluid, or whatever you wish. Then plug the hole with wax. After you are sure it is sealed dip it to make the shell thicker.

Now you have a egg you can crack, or drill and make a lamp, pour out he oil or use however.

I can think of many veriations, potasium in one...

You get the jist.
 
wetfire tinder works better than all of these methods, and it only takes a little bit to get a fire going, even in the rain.
 
@spareparts - yeah, I know alot of guys prefer PJCB's, but I don't like the mess.And where i live, it doesn't get too cold


wetfire tinder works better than all of these methods, and it only takes a little bit to get a fire going, even in the rain.

I prefer making my own, and I find the cotton balls and wax burn for just as long, if not longer than a wetfire cube. I'm not sure if I could burn it on water, and haven't tried it during hard rain, but then if its raining realy hard, wouldn't you have set up some sort of shield to protect your tinder and kindling from the rain? Like putting some bark strips over your fire or something like that?
 
I like the amount of flame on that WCB in the last pic - that would definitely get some wood burning! I might have to try making some of those. I have seen normal sized candles in a $2 store - they might work out pretty good value.

As for the balls being hard to light with a firesteel - have you guys tried using a lighter, they work really well for lighting stuff. I am currently carrying a cheap peanut lighter from dealextreme, but I have both the normal SS peanut lighter and the tiny 'split pea' lighter on the way from Countycomm. When camping I always take more than one lighter 'just in case', I also carry a firesteel which should work OK if you can get some sparks on some dry cotton fibres on a PJCB or WCB - but I always go for the lighter first. It does seem to me that if you are going to take the trouble to make and take fuel impregnated cotton balls then why not also take a lighter?
 
In that case you could try something that I came up with a while back. Don't have any pics anymore and I don't know if it is an original idea but I didn't find any examples on the net.

You take 3 strike anywhere matches and roll them up in newspaper with just the heads sticking out. Tie the newspaper with cotton string and leave a little excess string. Dip the match roll in wax and let it set. Once cool all you have to do is strike the matches on something abrasive and you have a self lighting firestick.
 
wetfire tinder works better than all of these methods, and it only takes a little bit to get a fire going, even in the rain.
I have been using the weber wet fire type of cube. It's larger and cheaper. Look for them at the end of the season. Quite a few per pack.. I will also continue to play with other tinder as mentioned in the original post. Nice write up on the experiment.
 
Thanks for the replies everyone, I'll fix the pictures later tonight.

It does seem to me that if you are going to take the trouble to make and take fuel impregnated cotton balls then why not also take a lighter?

Yeah, I prefer to use the fully soaked WCB with a lighter, that way I can get the maximum burn time from them, and light them easily. Plus most of the places where I camp or hike I don't have any trouble using a lighter, so its great to light these with a lighter like you said.

I just wanted to see if I could make them work with a firesteel for a more 'bushcraft' feel.

I also did put some wet wood on the WCB with the big flame, and it dried it out and it started to burn, so I was impressed with that.
 
I make a bunch of these just like this for use in my wood burning stove, during the winter. It makes it easier on my wife when she has to get a fire going quick. I just soak mine a tea light per CB. The best way I found for firesteel CB's like this is to stretch and flatten the CB out, about 1 1/2" in diameter. I like to use aluminum foil, but any container will work, melt your wax until it forms a thin puddle, drag the CB through it and lay it flat to cool. Once cool, roll it up. What you get is a dry fluffy inside, and wax shell on the out side. Unroll and use as necessary. Average burn time, 3-4min. Moose
 
Nice work JCK! :thumbup:

I'll have to give this a try. Maybe add something to the wax to make it more combustable. Of course I have been known to take liquid fuel for the trangia and, fed up with trying to get shavings lit, just douse the wood in metho.

Works in any weather condition.
 
Thanks Moose and Hand of Cod. I only had enough time to play around with wax, but it would be really good if I could find a good fuel that I could coat the exterior with, or mix into the wax to make it catch a spark. Then it would have similar properties to wetfire tinder, able to catch a spark rather easily. If I could get that to work it would be great.

Of course I have no idea what I could use. Anyone have any other suggestions? I'll try some lighter fluid and metho, I got a couple of bottles I could test it out with.

I also think that I might try a different brand of cotton balls, as the ones I have atm are not the best quality, like I can stick my finger through the middle, as there is almost a hole.

The way I see things, is that I can make at the very least, 60 WCB, or at the most, 150, all with a burn time of at least 3 - 4 minutes, and under 10 bucks (in this case it was 11 bucks). Thats pretty good value to me, when wetfire is around 8 bucks for 8 cubes.
 
well played! :cool:

Well, I've been EDCing a peanut lighter for about a year now (I'm not a smoker) and when I go camping I top up the fluid and take at LEAST 2 other lighters. My camping MINIMUM is 3 full lighters and a firesteel. I watch Man, Woman, Wild and when they try to get a fire going and waste an hour or more - then Mike says to the camera: "you should just take a lighter", well why wouldn't I take good advice like that!

I understand trying to light a fire with nothing but what you have around you - that is good emergency survival practice. But using WCBs or PJCBs is not that situation so if you are going to light a fire with a fire lighting aid you brought with you for that purpose then I can't see the point of not using a lighter too. I have lit a PJCB with a fire steel - it lit real easy, but that was just to try it out, when camping I always have a lighter. My Peanut lighter is my backup, my main lighter is always a wind resistant jet flame butane lighter which I have topped up the butane on before leaving home. It makes getting a fire going much easier.
 
Or the other solution is to only dip half the cotton ball in wax, soak up as much as possible, and then pull it out. You will know when to pull it out, as you will feel the warmth of the hot wax on your fingertips holding the dry part of the cotton ball. This happens pretty quickly, as it soaks up the wax really well. After realising this, I found that I didn’t need totally waterproof tinder, as I have them stored in a watertight container, so this is how I will be making them from now on.

So I made a few to test and they all lit first time with a strike from my LMF army, and all burnt for just under 6 minutes. One thing to note was that the cotton balls from the bag I bought were rather small, and if I had bought the expensive brand, they would all have been larger and all the same size, as most of the cotton balls in the home brand bag were small, and only some were large/normal size.

Just to test it out, to get the size cotton ball I was after I combined three small cotton balls, all soaked in wax, and lighting it with a lighter, it burnt for a total of 13 mins 47 sec. That’s pretty good by my standards.

I just made some of these. There was a special at the hardware store on 100 tea candles so I thought "why not?" and bought a pack of 100.

I made the WCBs as described and each one I made I set in a square of aluminium foil. I lit one with my firesteel (I figure if it lights with the firesteel then it'll be easy with a lighter) and watched it burn. It burned pretty vigorously for the first 12 -13 minutes and then burned with a pretty small flame for another 2 or 3 minutes, then it went out.

Each cotton ball soaked up about a full tea candle worth of wax so there is plenty of fuel there to burn well for a fairly long time.

I think I'll put the ones that I have made into one or 2 waterproof containers and put them with my emergency supplies. If I need to get a fire going quickly then I have a lot of confidence in these little WCBs.
 
I'd not thought of making waxed cotton balls, now, having seen 'em, it seems a great idea, they throw a good flame.
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I like your write up, its well written and photographed and the (photo/text) balance is good, thanks for sharing.
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Cool idea! It's got me to thinking... I cut a lot of wood every year, so I'm going to save some of the sawdust and mix it in with you idea and see how it works.:thumbup:
 
Thanks for the feedback :thumbup:, I do feel I may have included a few too many pics though.

From what I've read, sawdust and wax works well too.

I am trying to modify them a bit, as I find if I don't leave enough exposed cotton ball, they won't light easily with a firesteel. I do carry a lighter with them, but I find in high winds I can light tinder easier with a firesteel than with a lighter. But then I guess sheltering the fire from the wind comes into play as well.

I'm trying to think of something that I can coat them in to make them flame up easily from a spark, yet still keep their waterproofness. Lighterfluid has worked well, but it doesn't last too long
 
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