I watched an episode of "How's It Made" last night and they had a segment on Estwing. I was mildly surprised to see that they FORGE a single billet of steel into a hatchet/axe/etc. much in the same way that Gransfors Bruks does!!
Of course, Estwing is automated and the hot billet is moved through the steps via robots, but they are using 'molds' and power hammers to form the tool like GB does. The handles are mounted by a human operated press and all finishing is done by hand on belt sanders.
My opinion on Estwing went up considerably after watching that episode! I have a trimming axe and will now look at purchasing either a hatchet or see what else they have for choppers. I like my Estwing, but felt like I should have a more "traditional" axe as well...Seems they are pretty much "traditional" in their manufacture methods, not just ground out of a block of steel or cast as I had originally pictured!

My opinion on Estwing went up considerably after watching that episode! I have a trimming axe and will now look at purchasing either a hatchet or see what else they have for choppers. I like my Estwing, but felt like I should have a more "traditional" axe as well...Seems they are pretty much "traditional" in their manufacture methods, not just ground out of a block of steel or cast as I had originally pictured!