FortyTwoBlades machete sharpening guide

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FortyTwoBlades FortyTwoBlades I hereby request a complete start-to-finish guide to sharpening a machete the way you like it. I have searched for your comments on machete sharpening and quoted them below, but I am hoping for something more systematic.

The video you linked on file method is now Private.
Do you use one large 15° bevel (like a Morakniv) or do you convex the edge? If convex how far back do you blend it?
Do you "erase file marks" from the entire bevel/convex area, or do you refine only the edge? Different for wood, canes, grasses?
Do you do burr refinement and deburring on the Bull Thistle before using the Arctic Fox, or do you use the Arctic Fox itself to grind off the coarser burr?
How much of the edge do you sharpen?
Do you sharpen the belly/sweep differently from the flat?
What do you carry for field touch-ups and how often do you use it?

Use a file to start. I suggest scythe stones for finer sharpening of machetes rather than a puck. About 120-240 ANSI does a good job of erasing file marks. You can jump up to about 400 from there.
In general the Bull Thistle/Arctic Fox combo gets you a very crisp but still toothy edge. A quick pass with the Arctic Fox will only polish up the "points" of the undulations in the edge caused by the Bull Thistle so it helps crisp up the apex without erasing the scratch pattern. It's the system I use with my scythes and it does very nicely. A dry-shaving edge CAN be generated straight from a file, though, with practice.

I only bring my personal machetes to a full high polish when using them exclusively for woody chopping work. Otherwise a bit of tooth to them works best. Bear in mind that you want the bias of the scratch pattern running from the tip towards the handle.

I've personally never understood the "constantly hitting rocks" thing. I've only accidentally hit rocks with my machetes...twice? in the roughly two decades I've been using them because I check the path of my swing before flailing away. But expediency is still important with sharpening when there's work to be done.

As far as filing a machete goes, lay the blade over one thigh and under the other and it makes a vise-like hold on the blade.
Set a nice low bevel on a belt grinder or clamp it to a bench and use a flap disc in an angle grinder on it, being careful not to burn the steel. If using a file, this method works. The demo starts at 5:20.

I'd only do 20° per side if I absolutely had to, and then it'd be as a microbevel with the region behind it thinned out. I find 15° per side to be the best all-around balance. The only thing I've ever had roll a 15° per side edge was half-dry black locust branches and those are like cutting iron. A microbevel was enough to toughen the edge up and get through the job without further damage, and then I thinned it back to 15° per side again when I was done.
 
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For my own purposes I have a 2x72" belt grinder and use that, doing initial bevel setting at about 12-15° per side with a 36+ grit Cubitron belt, followed by an 80 grit Trizact "gator" belt, then a 220 grit silicon carbide-embedded cork belt loaded with coarse "stainless" polishing compound, then a grit-free cork belt loaded with a fine polishing compound. This gives a bright mirror shine, though I don't worry about erasing all of the marks from the previous belt 'cause that's really a cosmetic concern so long as the edge has been properly hit.

For hand sharpening, the method of filing varies depending on the portion of the blade I'm working on. If working the middle or base of the blade I'll usually stick the tip against a wooden surface to help brace it, then either using my chest or upper arm to brace the handle or base of the blade, and my off hand to hold the spine adjacent to where I'm working to control the deflection under pressure. For the distal end of the blade I'll sit with the handle/base of the blade under one thigh and the middle/tip of the blade riding over the other to clamp it firmly in place. After filing I'll go over it with a Bull Thistle scythe stone followed by an Arctic Fox.

Regarding convex vs. flat, in either method it ends up a little convex, though more so when hand sharpening due to flex under pressure. Convex vs. flat doesn't really meaningfully matter for most machetes so long as the apex/gross geometry is thin enough and I advise folks not to worry about that aspect much. A convex is best understood as being a flat bevel of a given angle with its shoulder thinned out/rounded back. However, the way they're usually produced in use is by deflection of either the blade, the sharpening medium, variation in the stroke, or a combo of the three, which results in thickening of the apex angle. The key is that the apex angle be thin enough as most good machetes are thin enough stock that convex vs. flat will have no meaningful impact on performance compared to the apex angle. The apex angle is also responsible for glancing blows if too thick, as (and this is simplified for ease of understanding) the blade can only bite into the target when it is impacting at an angle greater than the edge angle, or else the cheeks are just slapping the target.

Deburring occurs at any point in the sharpening operation where it's viable. You should always be attempting to remove the burr at any stage, though depending on the method you're using it may be markedly easier at one stage than another.

I do not sharpen different portions of the edge differently, as the entire blade being thin means it all cuts well, and will only microbevel the sweet spot in the rare circumstances where I'm chopping something that actually damages the edge, like extremely hard small-diameter dry wood like fully seasoned black locust branches. 99.99% of all machete work is handled just fine by a 12-15° per side angle without sustaining damage. If removing small, finger-thick dry branches you can just flip the blade around to strike with the spine and save your edge. The only time edge damage really occurs when following this practice is when the branches are between thumb and wrist thickness and of exceptionally hard, dry wood, too thick to easily break with the spine, but small enough that they put a lot of concentrated force on the edge. Most wood species you encounter are soft enough even when fully dry that the edge will not be damaged, even in frozen wood full of knots.

The amount of the blade that I sharpen is typically wherever the factory "courtesy grind" is, no more, no less. However, I do sometimes put a partial back edge on some models, depending on how I intend on using them. But that's all a matter of context rather than general practice, and I have so many machetes that I can freely do that sort of thing without hampering myself in any way because if my context of use changes, I pick a different machete.
 
I use a tramontina quite a bit clearing brush around the property, mostly green wood, loads of multi flora rose (wild rose prickly ba*****s), my main machete never holds a very sharp edge long enough for me to worry about grit progression and such, so I typically just use a file to a toothy edge that could easily slice cardboard but would likely tear paper. Works for me and I tough up quickly as needed.
Having tried finer finishes and more refined edges I can’t say I noticed any differences as after a short while they are back to working sharpness anyway.

The scythe is much more noticeable when it gets dull and a keen edge just plain cuts better, but it’s more a precision tool and less of a hack and chop affair. For good cutting with a scythe I do refine the edge more to a toothy but still rough shaving edge.

I’m not nearly as experienced as 42blades in either tool, but have cut a lot over the years and found that to work for me.

My axes I’m much more critical of the edge, lol, in typical knife nut fashion, and I enjoy a sharp chain on a chainsaw so much I shorten the life of the chain by sharpening more than I really need to, but just can’t abide dull cutters.
 
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I use a tramontina quite a bit clearing brush around the property, mostly green wood, loads of multi flora rose (wild rose prickly ba*****s), my main machete never holds a very sharp edge long enough for me to worry about grit progression and such, so I typically just use a file to a toothy edge that could easily slice cardboard but would likely tear paper. Works for me and I tough up quickly as needed.
Having tried finer finishes and more refined edges I can’t say I noticed any differences as after a short while they are back to working sharpness anyway.

The scythe is much more noticeable when it gets dull and a keen edge just plain cuts better, but it’s more a precision tool and less of a hack and chop affair. For good cutting with a scythe I do refine the edge more to a toothy but still rough shaving edge.

I’m not nearly as experienced as 42blades in either tool, but have cut a lot over the years and found that to work for me.

My axes I’m much more critical of the edge, lol, in typical knife nut fashion, and I enjoy a sharp chain on a chainsaw so much I shorten the life of the chain by sharpening more than I really need to, but just can’t abide dull cutters.
Where you'll mostly notice the performance boost with machetes is in lush vegetation or lithe woody growth, like shoots and suckers. It makes the cuts much easier, and as such require less effort over time. If you're finding your edges degrading it may just be due to environmental factors or could indicate that you're experiencing a lot of side-loads on your edges, causing the apex to roll ever so slightly. While some machete work is naturally done in silica-rich environments that may cause abrasive blunting, more commonly the mechanism of edge wear is from micro-rolling as a branch/stem yields on impact instead of being cleanly cut, causing some torqueing on the apex.
 
FortyTwoBlades FortyTwoBlades A random question that doesn't seem worthy of a separate thread: Is the Arctic Fox titanium-oxide-doped, and the Bull Thistle chromium-oxide-doped?
If you're asking about the grade of the abrasive, the grains of the Arctic Fox series have the addition of titanium and iron during synthesis, producing the blue color, and the Bull Thistle series grit was similarly treated with chromium during synthesis. This leads to the formation of crystal grains possessing the same qualities as blue sapphire or ruby respectively. That is to say, they are synthetic blue sapphire and ruby grits.
 
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