Gladius Sword Build

Joined
Jan 15, 2008
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650
Here's a few pics of a sword build I'm finishing up. A friend & neighbor was interested in having his Albion blade (5160 steel) made
into a finished sword so... I constructed a guard from 1095 steel and a great piece of dark black ebony.
The handle is stabilized black & white ebony and the pommel is five layers of 1095 steel and is peened together with 8 pins.
All of the steel was heat treated and heat blued for a nice, battle-worn patina. Just needs a peen block and peening to be complete.
The steel adds just enough weight to make this feel really substantial in the hand. The balance point is ~ 1" off the front of the guard.

Gerry at Exotic Woods USA was great about finding me some really nice ebony at a really good price so check him out
if you're in the market for hardwoods www.exoticwoodsusa.com Thanks Gerry.

This is my first sword project so I welcome your comments. Thanks for looking.





 
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I've always loved the gladius sword. And this provides a good example of why. That thing is just plain awesome!
 
Nice work! Does Albion still sell that blade?

Thanks Ray. Yes, the customer very recently bought the blade direct from Albion. It's 5160, cnc cut and milled, then HT'd with salts.
I re-tempered the tang for my own peace of mind but I was reasonably impressed with the blade.


Thanks to everyone for your comments.
 
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