My Scallion which I got as a gift I had to deal with warranty directly with Kershaw, they quickly shipped me a full set of screws, locks, clip and torsion bar, but of the 4 screws I needed to undo, 2 of them just wouldn't work, try as I might, I could loosen them at all. Contacted them about it, and they're having me ship it back to them under warranty.
Now, on my Zing that's close to brand new I figured I'd try moving the pocket clip around to see if that makes a different, and one of the two screws on the clip won't come loose. Same problem (and incidentally I'm using the screwdriver provided by Kershaw in all cases).
Looking at some of the screws it seems that they're not all made that well, with the grooves being a little off centre, almost like they've got the shape stamped with a machine and the metal is soft to allow it - I've apparently stripped the grooves on a couple of the screws trying to loosen them, while others went fine.
Now, on my Zing that's close to brand new I figured I'd try moving the pocket clip around to see if that makes a different, and one of the two screws on the clip won't come loose. Same problem (and incidentally I'm using the screwdriver provided by Kershaw in all cases).
Looking at some of the screws it seems that they're not all made that well, with the grooves being a little off centre, almost like they've got the shape stamped with a machine and the metal is soft to allow it - I've apparently stripped the grooves on a couple of the screws trying to loosen them, while others went fine.