Kris Sword Custom Buildalong

Kailash Blades

Knifemaker / Craftsman / Service Provider
Joined
Nov 21, 2015
Messages
781
The first of these buildalongs! Hopefully we can do a couple more of these in future. Stay tuned to see a custom blade go from sketch, to forge, to finished.
Had a customer get in touch regarding getting a kris sword made which was a very interesting proposal. We'd only ever done one kris before and we called it a flamberge dagger as it had more european styling to it so a traditional build was new ground. With all these ethnic arms we try to inject a bit of Nepalese styling or process into the blade so that we're not just copying another culture's work and also so that we can feel good about saying it's ours.

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The first sketch was more or less about locking in a vibe, construction methods and sizing. As you can see, the cho and engraving is a bit of a departure as well as the fuller styling that the guys are so good at. The solid guard and blade section is far from traditional, but its a lot stronger and easier for the guys compared to the wide, multi steel equivalent and the stirrup attachment method. This blade had a harsher style to the waves that I've seen on some traditional blades and really liked but didn't fit the final form of the knife.

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What's the difference between the first and the second design here? The same features are there, the same general vibe but the difference is scale. While both have the same blade and handle length the second picture has had the blade width, profile and handle shape adjusted for balance, durability and ergonomics. They're all small changes but the difference to the functionality of the blade afterwards is massive. For those getting into design their own knives this is the difference between a custom sketch and a custom design: Refinement.
Next step is forging!
 
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This is a very difficult knife to forge, so as you might imagine the blank isn't as fully formed as it is with the khukuris that the smiths are more used to. The shape is there but there's been little establishing of bevels, though the distal taper etc is all there ready to go.

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The taper and tang shaping that's done now will all save time later on under the grinder. This will be very helpful as a long and wiggly blade like this will be a real pain.
 
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Here we go!
Hot off the grinder and looking pretty amazing. The point is looking very imposing currently and the slightly accentuated tips to the curves look great. I didn't want a simple sine wave wtyle blade as a lot of traditional kris have something that's more like a zigzag with rounded peaks and troughs. I think it looks a lot more interesting and mean. Note the river of fullers joining along the snakelike spine of the blade. These will save weight and look amazing later on.

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As you can see we've left a little meat on the edges to help reduce warping after the quench. This second photo is post quench and you can see the scale that's formed as a result. When we clean up the edges on the blade and do fitting etc, we'll be leaving those fullers black for a very cool contrast.
 
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Been a while since the last update on this one, but the guys went ahead and finished the blade but I wasn't super happy with the handle on it.

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Definitely beautiful but off pattern in a few key parts. it didn't have the faceting of the handle which is so very indonesian and also seen on some historial khukuris. It also didn't have the bolster flush with the blade like on a traditional kris so we ground the handle back and started fresh on it.

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Looking Mean!!!
Cheers mate.
All done now! Finished up those blade modifications and also a second sheath. The first is a traditional nepalese dap but the second is closer to an indonesian blade, carved rosewood with brass bands to bind the two halves.
20" blade, 6" handle and 750g weight. Realy happy with how it's turned out and keen to see what the customer thinks.

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