Using a rough trace of your initial design, my nesting software says you can get 97 on a 61x61 sheet, at about 50% utilization. A 11x23.5 will yield 4 pieces at 30% with a big rectangular drop like you mentioned. Ignoring that drop, it's 41% efficient. If you can get an 11x47.5 sheet from Chuck, that'll yield 12 at 44% efficiency (only using 45" of length, 46%).
You can submit them once I get the item set up on the website. It will be just like how you order other items.Do you want us to post up Bowie/chopper drawings here so you can work out the nesting or just submit them with the order as usual?
Thanks, I missed it indeed. I would like a 50% wider poll for striking things, but that is sufficient for most things.