A. There’s something wrong with the steel
B. There’s something wrong with the heat treat
C. There’s something wrong with the heat treater
D. There’s something wrong with the forum
E. There’s something wrong with the testing equipment
Some or all may apply here, not sure
Tempered martensite etches darkest. Other phases do not etch as dark. Some phases do not etch very well at all. The higher carbon areas should etch darker than lower carbon areas.In the meantime, while we wait for the etching results, perhaps D DevinT will explain to the audience what etching the knife is going to reveal.
-What will etching show about the steel?
-When etched, which things in the list above may we zero in on or eliminate as the cause of the banded hardness pattern on the steel?
Tempered martensite etches darkest. Other phases do not etch as dark. Some phases do not etch very well at all. The higher carbon areas should etch darker than lower carbon areas.
It might show banding or other problems with the matrix.
It might show that someone may have tried to mix beta-ti in with the steel. Okay, maybe not that last one.
Hoss
Tempered martensite etches darkest. Other phases do not etch as dark. Some phases do not etch very well at all. The higher carbon areas should etch darker than lower carbon areas.
It might show banding or other problems with the matrix.
It might show that someone may have tried to mix beta-ti in with the steel. Okay, maybe not that last one.
Hoss
We're missing here some voodoo magic
Eureka We need to ask the Crystal BallAhhh! I knew I missed an important one!
Are you able to send the blade to me or Larrin for testing?Let me clear a few things up as there seams to be a thought that etching is only going take me a min and less time then it takes to post this. 99% of my posts are done when I’m away from the shop. Also I have emptied my etching tank and stored it away. So that will have to be pulled out as well as the ferric chloride mixed up. Yes not a ton of time to do this but time is VERY valuable right now to me. I work a full time job from 2pm-10pm. I get up at 8am and work on knives till noon. After that I eat with the wife and get ready to leave for work. I get home around 10:30pm-11:00pm and the wife has the heat treat oven warmed up and I hit the shop till about midnight. Then back inside for dinner and to bed by 1:30am and back up at 8am. The weekends are fully consumed with heat treating and surface grinding as well as cnc programming and plasma cutting. Last week the surface grinder went down when the controller went out. I got that fixed and trying to work through the mountain of blades waiting for surface grinding. At any one time we have 200-300 blades here. So time is very valuable.
I did not bring this up because I want sympathy. I enjoy doing this work and am pushing hard to grow this into something bigger. But on the flip side spending tons of time on a single blade to try and figure out why it is not heat treating properly does nothing but put me further behind.
We have been investing large amounts of money into equipment to help increase production output and still keep the hands on quality our customers have come to expect from us. Some recent additions include more plate quench vises as well as a 3rd tempering oven. We are also excited because we are waiting on a subzero super cooled bath to be delivered. Should be here next week. This should take some load off the dewar as the AEBL will be able to go through the -110°C bath. We have also invested a bunch of time into improving the shipping. We have a bunch of boxes on there way to us and we are going to be offering a flat rate shipping of $12 for any knives up to a max weight of 20lbs.
So like I said it’s not that I don’t want to take time and solve this steel mystery. I really do but I just have to squeeze it in when I can.
Now where was I, oh yeah time to get back to my day job lol. Thanks guys for understanding
I’m just posting these pictures to maybe start a conversation about this issue and how we can solve it.
You sound like a retired government worker.JT - GOOD FOR YOU for speaking what people here need to understand. (ok ... I'm putting my flame-resistant suit on now).