Return of the Elephant Sword...

stabman

Gold Member
Joined
Sep 17, 2007
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21,321
Back in the early 1990s, there was no such thing as the internet. 😧
There was mail order catalogues...and these weird things called stores. Often, different cities had entirely different items for sale (odd, I know).

So around the age of 14, I was visiting my grandparents, and they dropped my off downtown with $50, and said they'd pick me up in a couple of hours.
The joy, the unbridled freedom of choice! What to do with such wealth? Time for a quest. :)

I wandered around entering various shops, when finally I found one with a strange assortment of items. Weird oriental looking things, painted figurines, D&D miniatures...and swords!!! Well, I got to searching, and found a saber with a scabbard covered in a nasty green colour of weird material (sort of like velvet), with an elephant head for a handle. The head/skull part was at the pommel, and the trunk extended toward the blade, forming a handguard. The whole thing was one piece of wood.

I had to have it.
I asked the price, which was $50 including tax! The fates smiled upon me.
So I bought it, and headed off with my prize, wrapped in brown wrapping paper, that the mindless hordes would not be freaked out.
The quest was a success. šŸ˜Ž

A month later the Elephant's trunk fell off. :D

A year after that, a storm knocked a branch off the pine tree in the side yard of the house. Not quite a dragon, to slay, but close enough.
After three mighty chops, the blade snapped in half...

So I removed the handle, and wrapped it in masking tape, then medical tape.
I put a new tip on it. I also cut 1/4" 20TPI threads on it with the idea of putting a pommel on it, I guess.

When I was 20, I took it out to a wooded area and bashed at some dead trees.
It did not break, but developed a corkscrew twist to the blade.

I then stuck it in a corner in it's crappy cut-down sheath (wrapped in black tape now), and it remained in a corner each time I moved since then

The sword was made in India, out a material I call "The India Metal."
It is not stainless; it rusts.
It is magnetic.
It manages to be soft and brittle at the same time.
It bends when you don't want it to, yet is surprisingly springy too.
A truly remarkable achievement of metallurgy.

Decades passed.

Then the pandemic hit in 2020, and I had lots of time on my hands.
One day, I picked up the sword. The tape was now flaky and weird, so I cut it off.
A strange compulsion hit me...the time was ripe for it to rise from the ashes, with a handle far more awesome than before!

UzbyVyv.jpg


Proudly made in India...

vdhWSfy.jpg


I decided I wanted a different handle angle, so I would torch the tang and straighten it out.

YGpQzBC.jpg


224lgvp.jpg


The ricasso had to be filed back to allow for a longer handle, while still preserving the Indian pride of the blade:

k1xH72v.jpg
 
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The sheath had been shortened to accommodate the blade length with the ricasso encased in tape. Hence, shortening the blade would preserve balance and use of the same sheath/scabbard.

sGbVxFO.jpg


xG7rUYV.jpg


The blade has warped from hitting those trees/branches decades back. The side to side warp could possibly be taken out by heating the whole thing then placing it between boards with a bunch of weight placed on it:

JzyBFhp.jpg


Nope.
It sure burnt the wood, but the warp remained.
The solution turned out to be heating the blade with a torch, holding it with Kevlar gloves intended for foundry use, and using my mould from college as a jig to bend it straight.

1vs5d9r.jpg


There it is cooling down and straightening the tang at the same time.

The corkscrew twist was removed with a LOT of filing.

But you know what this thing really needed?
Titanium. :cool:
Yep, 0.160" thick titanium for a guard and pommel.

5J1PKZ4.jpg


rDCinK0.jpg


Gotta get it precise...

9ZWVaTF.jpg


Initial fit-up before shaping of handle:

in9Fn9q.jpg


Almost ready:

1ZKPdYj.jpg


See the stone-washed titanium goodness?

VavrE8Q.jpg
 
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Heat coloured with a torch:

9Jw3Gap.jpg


On the water!

36THdDf.jpg


UlNIAP6.jpg


Birds beware...

xtsVJPs.jpg


On a rock:

b97BxsN.jpg


CaC1ghp.jpg


They have a "No BBQ on the Island" rule now...but this is in a boat. ;)

Su7qT1D.jpg


Pure Indian glory:

OCnydUR.jpg


That ain't falling off:

Z1W17co.jpg


Success.

hr2Aoqs.jpg
 
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Back in the early 1990s, there was no such thing as the internet. 😧
There was mail order catalogues...and these weird things called stores. Often, different cities had entirely different items for sale (odd, I know).

So around the age of 14, I was visiting my grandparents, and they dropped my off downtown with $50, and said they'd pick me up in a couple of hours.
The joy, the unbridled freedom of choice! What to do with such wealth? Time for a quest. :)

I wandered around entering various shops, when finally I found one with a strange assortment of items. Weird oriental looking things, painted figurines, D&D miniatures...and swords!!! Well, I got to searching, and found a saber with a scabbard covered in a nasty green colour of weird material (sort of like velvet), with an elephant head for a handle. The head/skull part was at the pommel, and the trunk extended toward the blade, forming a handguard. The whole thing was one piece of wood.

I had to have it.
I asked the price, which was $50 including tax! The fates smiled upon me.
So I bought it, and headed off with my prize, wrapped in brown wrapping paper, that the mindless hordes would not be freaked out.
The quest was a success. šŸ˜Ž

A month later the Elephant's trunk fell off. :D

A year after that, a storm knocked a branch off the pine tree in the side yard of the house. Not quite a dragon, to slay, but close enough.
After three mighty chops, the blade snapped in half...

So I removed the handle, and wrapped it in masking tape, then medical tape.
I put a new tip on it. I also cut 1/4" 20TPI threads on it with the idea of putting a pommel on it, I guess.

When I was 20, I took it out to a wooded area and bashed at some dead trees.
It did not break, but developed a corkscrew twist to the blade.

I then stuck it in a corner in it's crappy cut-down sheath (wrapped in black tape now), and it remained in a corner each time I moved since then

The sword was made in India, out a material I call "The India Metal."
It is not stainless; it rusts.
It is magnetic.
It manages to be soft and brittle at the same time.
It bends when you don't want it to, yet is surprisingly springy too.
A truly remarkable achievement of metallurgy.

Decades passed.

Then the pandemic hit in 2020, and I had lots of time on my hands.
One day, I picked up the sword. The tape was now flaky and weird, so I cut it off.
A strange compulsion hit me...the time was ripe for it to rise from the ashes, with a handle far more awesome than before!

UzbyVyv.jpg


Proudly made in India...

vdhWSfy.jpg


I decided I wanted a different handle angle, so I would torch the tang and straighten it out.

YGpQzBC.jpg


224lgvp.jpg


The ricasso had to be filed back to allow for a longer handle, while still preserving the Indian pride of the blade:

k1xH72v.jpg
Cool origin story and excellent restoration ...but from the thread title , I was hoping for some gigundo cavalry sword thingy for use whilst riding your war elephant !
 
yeah, great story - I'm just a little sad you spent so much time for a blade that really isn't usable/strong ...

I would have bought a $20 ontario machete blade in 1075 to use instead
 
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Silent Bob in the background seems disappointed that the restraining order hasn't expired.


Outstanding storytelling, sir. Made my morning.

Does look like it. :D

yeah, great story - I'm just a little sad you spent so much time for a blade that really isn't usable/strong ...

I would have bought a $20 ontario machete blade in 1075 to use instead

This was before the internet though...the only machetes I had seen were the $5 ones at Canadian Tire.

Year or so later I got a cool sword length bayonet at a gun and knife show for $35. Really old.
It broke a few years after that when trying to chop a branch...pine trees are supposed to be soft!

Kind of glad the internet was not yet a thing though or I never would had bought this glorious chunk of junk. :)
A better blade would have brought more use (back then and now, if I still had it), but would not have inspired the journey decades later.
 
Back in the early 1990s, there was no such thing as the internet.

Lost me right there bud. PDP-11/73 and Kermit, and off into the wild world of file transfers we went...back in the '80s! :D

(Great story though, after I recovered from my shock.)
 
pdp11's were awesome, like better than 486 level i/o and base functions in the era of 8086s :)
of course, there is a reason they were called 'mini computers' and not micro... with an order or 2 of magnitude higher costs
 
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