God it would suck to break my BK7. I literally would tear up. I feel for you, man... I broke a KA-BAR Heavy Bowie fifteen minutes after I took it out of the box and even though I put on a brave face, I was sad-pandaing like a mfer and that wasn't even a Becker.
I wasn't going to send it back in because I was prying with it, and has been pointed out KA-BAR is pretty clear in their package insert about what constitutes abuse. They took care of me anyway because I guess I'm so shockingly good looking. The new Heavy Bowie they sent
felt nothing like the one I broke. The weight and balance was completely different... I remember at the time being immediately disappointed in the first one because it just felt all wrong. The replacement one feels
awesome.
Moral of this story is that mass-produced factory products are made to certain tolerances. They are also subject to all kinds of factors that can conspire to make some units or batches go bad. I would think that prying at some roots with a Becker BK7 would not result in the blade breaking at it's thickest point, so it really seems to me like you got a bad apple.
Can't predict what KA-BAR will do, though... one of their engineers has made it very clear that he feels that their knives are for cutting, and things like batoning and etc are not what they're making these tools for. Seems like a reasonable position to take, especially considering the package insert. But still... stuff can happen, you could have gotten a knife from a bad batch. It's a tough guessing game they have to play.
Personally I would think that if they have been having the recent uptick in success that people are claiming they're having, then there should be room to decrease tolerances in order to increase quality as well as be a little more free-handed with their replacement policy. Of course, I'm not trying to feed my family with KA-BAR revenue so it's real easy for me to say
Good luck man, like I said... a broken BK7 would make me curl up into the fetal position and bawl my eyes out. I feel for you.