Been a while since posting a thread here (prior to the PhotoBucket debackle). Will try to attach photos illustrating my questions here. Hope offline Dropbox storage will suffice for any/all ...
PLEASE, understand
I am in no way attempting to make this into anything negative related to product, manufacturer, blade steel selections, etc., etc. Purely putting out there for objective review & consult to a community I have participated for years with the hope/trust of good positive honest fair result for the owner (and some selfless learning in the process
5 knives I am working with by Shun KIA
DM0706 8" Chef's VG-MAX Core Stainless Damascus Cladding
DM0723 6" Chef's VG-MAX Core Stainless Damascus Cladding
DM0701 6" Utility VG-MAX Core Stainless Damascus Cladding
DM0700 3.5" Pairing VG-MAX Core Stainless Damascus Cladding
DM0714 3.25" Vegetable VG-MAX Core Stainless Damascus Cladding
Shun DM Set taped.jpg
Link:
https://www.dropbox.com/s/0dj16xbqw73l7ec/Shun DM Set taped.jpg?dl=0
Factory edges were supposedly 16-dps. Assume all previously sharpened at least once, as they all had small secondary bevels. All had some amount of chipping, some with broken tips, some with rolled edges, one crack.
Discussed issues I see with owner from a possible use/abuse perspective. Replies included no dishwasher use, no dropping, cutting board with end-grain, wood Shun knife block storage, etc. etc. Without knowing the actual secondary bevel angles I suggested possibly increasing the bevels and the thickness behind the edge to strengthen the edges based on the usage history. Damascus patterning fading. Asked owner if interest in re-etching to bring out pattern. Owner stated has no preference for the aesthetics, so no interest in re-etching and/or issue with secondary bevel (vs the appearance/performance of returning to convex to edge).
Sharpening agreement related to existing conditions for all knives:
1. Repair broken tips by edge grinding and optionally spine grinding (at my digression).
2. Increase final edge bevel profile to strengthen edge.
3. Edge finish towards slicing vs. push-cutting.
Being the primary bevels (spine down) are a relatively thin convex grind (thin behind the edge), I focused on setting a 19-20-dps primary and removing the existing chipping. Depending on each blades chipping severity, I would add one or more back bevels to the primary to thin the grind (also based on each blades intended use).
After comprehensive plan everything started progressing ok. As I began working out a couple small chips on the DM0714 3.25 Vegetable knife I put a loupe on the blade (I like to inspect the process under magnification) and thought I saw a crack. Yep, a crack radiating up from one of the edge-chips to just under the Damascus. First thought, WOW these knives have really been abused (not looking forward to explaining how I missed this when I picked up the knives, as it really just looks like one of many scratches in the VG-MAX steel :-( Tape the edge and set this one aside, she's a gonner from a useage perspective. More on potential of how & why of crack later relieved. The sharpie hash-marks on the blue tape illustrate I was only chasing two small chips on this blade. Seemed like the best blade to get into a shaprening groove on (1st to the stones).
DM0714 3.25-Vetetable Composite-1.jpg
Link:
https://www.dropbox.com/s/p55m3jov894c8y0/DM0714 3.25-Vegetable Composite-1.jpg?dl=0
Moving through the other knives I keep getting the sense that I am chasing chipping. Chipping that was gone or not existent appears. Initially the 3.5" Pairing had huge chips in belly and few smaller chips nearing the ricasso all of a sudden now has a chip in the forward belly close to the tip (appearing right as I finished a short light series of finishing strokes). Inspection under magnification shows the edge apex was more or less intact, but there was a hole between the edge and the transition of the small secondary to primary bevel. OMG / WTF am I seeing. Additionally, it
appears there is also a faint steel pattern difference in this area (faintly captured in the photos if you look closely). Hmmm , ... blade steel inclusion???
Two photo-composites below of DM0700 3.5-Pairing (before & after):
DM0700 3.5-Pairing Composite-1.jpg
Link:
https://www.dropbox.com/s/bhz3f36aegkf3v0/DM0700 3.5-Pairing Composite-1.jpg?dl=0
Initial Condition (before).
No abnormalities near the tip.
DM0700 3.5-Pairing Composite-2.jpg
Link:
https://www.dropbox.com/s/7ermukhavfweajv/DM0700 3.5-Pairing Composite-2.jpg?dl=0
After all chipping removed, & establishing consistent Secondary Bevel this void surfaced during per description above.
Progress through the DM0706 8" Chef's noticing a few chips under the loupe that I'd missed under initial visual & thumb-nail testing (small chips - kinda what I expected on these knives). Narrow 20-dps secondary done, pushcuts paper along entire edge, slices nicely, whittles hair, ready for consideration of back-beveling. Considering it's an 8" Chef's probably done, except for a very small tip repair ... Tape the edge & set aside.
I reinspect under magnification the other blades to find nice crisp and continuously even transitions lines between secondary and primary bevels. Grit pattern from stones looks very nice and even in intended direction, all looking very nice to move forward. Wait a second, what's that little speck at the transition line on the DM0723 6" Chef"s ? Nope, won't scratch off. OMG, it's a depression right at the transition that is holding a small amount of swarf from the grinding. The depression appears to have been exposed during grinding of the primary, and there's another smaller one about a 1/4" down the edge. I thought I was done with this knife, except for possible back-beveling and a small amount of tip damage :-/ Hmmm , ... blade steel inclusion??
DM0723 6-Chef Composite-1.jpg
Link:
https://www.dropbox.com/s/78g87ptdynz1xo1/DM0723 6-Chef Composite-1.jpg?dl=0
At this point I am rethinking the entire process (chasing chips, ...) and realizing I think I am possibly dealing with blade-steel inclusions that are incrementally becoming exposed during sharpening. Thinking this is possible fault of much of what I am dealing with, and possibly the reason for the earlier sharpening in these knives history.
Now what to recommend to the owner, who by definition just want a set of sharp kitchen knives for his wife, and would like them asap. I have verbally explained what I see and what I experienced with these knives with a few suggestions related to options.
1. Sharpen & use what ya got. Make sure to pay special attention to care and handling as you move forward. Do not be too surprised if issues continue (broken steel is not fun, especially when it winds up in your food).
2. #1 above, and hope in the future to get manufacturer to look at for possible future warranty options (seems not to good to me as the current conditions illustrating what I am seeing now may change with use, creating condition where problem is not as obvious, and/or blade(s) could crack/break potentially creating condition where owner misuse is focus over defect related problem).
3. Send to mfr., pay shipping & insurance there, hope to be able to explain issues effectively - expect possibly to pay shipping & handling for return of sharpened knives. More than likely get returned radically re-profiled knives returned (lot's of life-cycle take away from these knives). Get a scolding that the knives cutting edge should not have been re-profiled, yada-yada-yada finger-point elsewhere ... Not saying I have ever had bad experience with KIA, but have from other manufacturers :-(
4. Send to mfr., pay shipping, hope to be able to explain issues effectively - Hope mfr. sees issue as warranty claimable, possibly get new knives or credit option.
5. Find a local rep. that is willing to do an objective inspection/review. If rep. concludes or believes likely issues are maufacturing defect related, attempt to get rep. to communicate with manufacturer on your behalf. Possibly get rep. to mail to manufacturer and/or make diffinitive statement on the issue. Proceed to purchase new/replacement knives from rep.
Open to any/all objective review, questions, etc.
Regards & thanks to any that have followed along to this point.