Steel type for cross-guard and pommels

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Feb 26, 2018
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i have researched this topic before and have heard a variety of answers but always the same question: “what is the intended function of the sword?”. Having said that I do not intend on using my swords for any re-enactment purposes but would prefer for them to be tough and take a good beating if the need was there. I have heard for pommels that cold rolled mild steel is okay to use as the pommel serves as a weight, but the cross-guard I have heard needs to be durable as it needs to stand up to a blow. I would love to use 1018 mild steel as it would save me on cost, but I am unsure of its durability. What steel should I use? Do any of you guys have any preferences or suggestions that you may use for your own? Thus far I have made 4 blades, 2 smaller knives, 1 Bowie, and 1 single edged sword (yatagan inspired). I would eventually like to work my way up to a double edged sword, but I thought it a good idea to go slowly up that ladder and get familiar will how the steel can be worked. All my blades Have been made by the stock removal method as I do not have a forge yet, and are 5160. Thank you for any knowledge and advice.

-Aenglon Ott
 
For me it has come down to the finish I want on those parts (I think any of these choices are fine for guards, bolsters or pommels). Mild steel (and some others) will take bluing very well. I have used 416 stainless for a bright finish.
I'm doing some now in damascus and although I normally wouldn't worry about doing HT on these parts, it does affect the etch I will achieve and so I plan to HT those parts.
 
Any steel is fine. 1018 works great. Hardening a crossguard will do nothing positive for its performance, and will make your life much more difficult.
 
Any steel will work. Low carbon is the norm. Wrought iron is popular because of the look.
 
Birchwood Sasey super blue paste can get you an interesting "French gray" finish on mild steel with a few applications and then carding with OOOO steel wool. . Combining it with an initial ferric or vinegar etch works too.
 
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