Teeth per inch on bandsaw to cut steel

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Apr 17, 2014
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I recently purchased a Milwaukee portable band saw with an aftermarket table attachment. I cut 5 A2 blanks with an 18 TPI blade before it failed. I then tried a 10/14 TPI blade which failed after 3 cuts or so. I was going to try 14 TPI but thought I would get some opinions here. I plan on going back to 18 TPI unless someone else has some more thoughts. I have not gone the waterjet route yet and am tired of the dirt from my angle grinder with cutting discs. Thanks
 
The recommendation is 3 teeth engaged with the work at all times. Bandsaw blades begin to fail when fewer teeth are engaged because the depth of cut for a given feed pressure increases rapidly, putting all that strain onto a single tooth. Once that tooth shears, there is a gap in the tooth pattern that allows for a feed increase again, and they begin failing like dominos.

14 TPI is a tooth every .071". I've gotten 14 TPI blades to last, but knowing the information above, I know not to feed very hard and just let the saw do the work. But 14 TPI should really only be used for .22" or thicker stock.

18 TPI is .055, so .165" stock minimum.

20 TPI is .050, so .15" minimum

I've been using 30 TPI blades lately, .033 per tooth, so cutting .093 and up is no problem. I've cut .060 with them as well. Once you get to a certain TPI, the height of the tooth becomes so small the teeth are inherently stronger and can accept almost all of the load you give them. These 30 TPI blades have lasted just about forever compared to others I've tried. They are a little slower.

20 TPI I think is about the most reasonable compromise for most makers, and just understand you shouldn't ram 1/16" thick stock into them as fast as it will go, where you could do exactly that with 3/16" material.
 
I'm using 14/18 I think, for .125/.157. 1084. Works well. What speed are you running the portaband on? I've been using MK blades, which were ok, but every single blade broke from fatigue. I'm trying Lennox now, too early to tell.


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I'm using the 380 feet per minute speed and it did fairly well at 18 TPI. I was cutting 3/16" A2 steel. The 10/14 TPI failed on the first few cuts at the same speed. I tend to use .187 and .25" stock almost exclusively.
 
I have found that in the 64 1/2" saw I have and use a lot that the 18 tpi WITH the soft back works super.
Frank
 
You didn't mention the brand of band saw blade but Lenox is top of line and I've not had one fail yet given "normal" speeds and push!
 
Hey Kuraki, where are you getting those 30 TPI blades and are they available for 64 1/2" saws? I cut mostly thin stock and mostly use the 24 TPI but would love to try some 30 TPI but have never seen them.
 
my bigest problem is the 24 + tooth options have little turn-ability so even tho i cout mostly .100 thick PM stainless steels the over 18 tooth options are lacking for profile cutting
 
Darrin, mine are portaband length and I found them on Amazon.
 
I'm familiar with the "three teeth" rule and I cut mostly thin stainless but I use a 18TPI Lennox bi-metal. I have cut a lot of steel, copper, brass, thick square stock but mostly thin stainless over the past two years. Its about due to be replaced but it still works great.

If you are burning up your teeth that fast then I suspect either you are using a junk blade or you are running it too fast.

-Clint
 
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