The Dairy-Maids of Porter Brook (Part 1)

Jack Black

Seize the Lambsfoot! Seize the Day!
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In summer time we can’t work till water does appear.
And if this does not happen, the season is severe,
Then our fingers are numb’d by keen winter frosts or snow,
And few can brave the hardships that we poor grinders do.

When war is proclaimed, our masters quickly cry,
“Orders countermanded,” our goods we all lay by;
Your prices we must sattle and you’ll be stinted too –
There’s few suffer such hardships as we poor grinders do.

There seldom comes a day but our dairy-maid goes wrong
And if that does not happen, perhaps we break a stone,
Which may wound us for life, or give us our final blow,
There’s few suffer such hardships as we poor grinders do.

(Excerpt from The Grinders Hardships, a once popular song)​



Sheffield has five main rivers, and a number of smaller, but significant, streams and brooks. Only the River Don has any particular width for any of its length, and even the Don, when it enters Sheffield, can be so shallow as to allow it to be crossed easily. Most of the other rivers can be leaped across for much of their length. Yet, it was these fast-flowing streams and rivers, running down from the local hills, which originally gave Sheffield the power to produce knives of world-renown.

Because the rivers were small, and the flow of water could not be consistently relied upon, dams (mill ponds) were built to assist in harnessing their power, and make it easier to control. However, in the summer months or in times of drought, there might not be enough water available to make the ‘dairy-maids’ (as the local grinders called the water-wheels) spin, meaning there was no work, and thus no pay for the grinders.

I grew up close to the River Porter or Porter Brook, which flows down from the South Yorkshire moors to the west of the city, to its eventual confluence with the River Sheaf, the small river from which Sheffield takes its name, under Platform One of Sheffield Midland Railway Station. In the hey-day of water-power, a score of wheels lined its length.

The Porter is named for its brownish colour, said to be similar to the colour of porter ale. This is particularly noticeable in the upper reaches of the river where the banks are frequently orange with natural iron deposits.



At a lonely little hillock, five miles to the West of Sheffield, high up on Hallam Moor, if you lie down and put your ear to the ground, you can just hear the feint burble of the infant River Porter. A few hundred yards away, as the moor turns into farmland, the grass dampens and the river begins to emerge from the ground for the first time, as a mere trickle running along the side of a dry-stone wall. A further few hundred yards later, it flows through the gutter built under a road, and emerges at Porter Clough. The scenic glen is such a peaceful place, it’s hard to believe that the bustle of the city centre is just a few miles away, and that further down the valley, and for hundreds of years, there was once the noise of early industry.













The narrow stream winds its way down the steep-sided valley, around rocks and under ancient bridges and pathways, eventually being joined by the Mayfield Brook, a river of similar size, which once powered the two ancient Fulwood Corn Mills, situated just above the confluence of the two rivers. The Upper Fulwood Corn Mill was built prior to 1641, and the Nether Mill added after 1757. At one time, Thomas Boulsover (1704-1788), the inventor of Sheffield plate, used part of the Upper Mill as a buffing and polishing shop for buttons and snuff boxes. Some of the buildings still survive.



Now fattened by the waters of the Mayfield, the Porter flows under Carr Bridge, and then on to the first of the remaining mill dams, which were once strung along the length of the river like pearls on a necklace.







Forge Dam was built in or just before 1760, and was part of Thomas Boulsover’s industrial empire. Boulsover first tried making paper at the site, which was unsuccessful due to ochre in the water, and he later had a button factory here, as well as a forge and rolling mill. A large wheel operated two tilt-hammers for the forge, and a smaller wheel operated the bellows. The forge was run by a succession of managers and forging companies until 1887 or 1888. The dam itself is of an unusual construction, the river flows directly into it, with the goit (or channel) for the wheels leaving the dam at the opposite end, and the surplus water leaving over a weir.



In 1900, Forge Dam was sold to a showman, Herbert Maxfield, who converted the dam into a boating lake, and in 1939 the dam and the surrounding buildings were sold to Sheffield Corporation, and a cafe and children’s playground were added to the boating lake, and functioned as public amenities. I remember walking to Forge Dam with my grandfather when I was three years-old, and I later fished the dam, ate in the cafe, and even played truant from school there. Unfortunately, over the last twenty or so years, the dam has been allowed to silt up to the extent that there is now only a relatively narrow passage for the river, and neither boating nor fishing is possible.






The remains of the old forge are hidden away behind the cafe

The cafe is worth further mention. The building was originally Walkley Methodist Hall, but in the 1930’s, it was dismantled and brought to Forge Dam by horse and cart from Walkley to the north of the city. Here it was reassembled as a cafe, and it has functioned as one ever since. I very well remember the proprietor Mr Chapman and his wife, who took over the cafe in 1968, and ran it for 27 years. The cafe is now managed by their grandson, Nick. Mr Chapman still pops in every Friday apparently, just to make sure everything is alright!







A few hundred yards past Forge Dam, a narrow head goit takes water from the Porter, running through the woods for a quarter of a mile to feed the next dam along the Porter Valley, Wire Mill Dam, which was also originally owned by Thomas Boulsover, who lived in nearby Whiteley Wood Hall. Wire Mill Dam, originally called Whiteley Woods Dam, was built to power a rolling mill in 1769, but around 1829 or 1830, the mill was converted to a grinding hull (workshop) for saws and edged tools. Two overshot wheels 34 ½ feet in diameter and 4 ½ feet wide, produced power for the grinding and glazing ‘trows’ (the rectangular trough in which the grindstone sits).



The fashion for Crinoline dresses led to an increase in the demand for wire, and around 1861 the works were converted to wire production. A new single wheel with a diameter of forty feet was installed, being the biggest water-wheel in Sheffield. It was possible to power such large wheels because of the substantial head of water (about 10 feet) created by the steep descent of the Porter from the beginning of the head goit, and its position several hundred yards below the dam and works.







Like Forge Dam, Wire Mill Dam later became a public amenity, being used in the 1960’s by model boat enthusiasts, and today a popular fishing spot. Some of the original workers cottages still stand below the dam, and on the bank-side there is a monument to Thomas Boulsover, erected by Sheffield’s Master Cutler in 1926, and built partly from stone taken from the mill.









The next mill along the Porter has had various names, including Porter Wheel, Holme Wheel, Whiteley Wood Bottoms Wheel, Nether Mill, and Leather Wheel, by which name it is usually referred to today. In 1754, the newly-built wheel powered a grinding hull with six trows, and operated until 1884. The mill was demolished in 1907, and the dam filled in fifty years later, but the weir and long head goit remain.





It is only a few more yards from the site of the Leather Wheel until the next weir and head goit, which flows into the dam of Shepherd Wheel, which appears to be its official name. However, I lived in the local area most of my life, did several school projects about the wheel, and even did my first ‘work experience’ there, and I have always known it as, and heard it called, ‘Shepherd’s Wheel’, after its one-time owner, one Edward Shepherd, so I hope that I can be excused for continuing to call it by that name. The wheel may also have once been tenanted, or even built, by one of my distant ancestors.



 
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Shepherd’s Wheel is a site of great significance because it has survived more or less intact, having changed little since the beginning of the 19th century, and comprising a sophisticated double weir, head goit, a long dam, a single overshot wheel fed from the dam via a pentrough, and two grinding hulls with trows. The flow of water to the wheel is controlled by a lever from inside one of the hulls, which lifts the gate on the water-filled pentrough. The wheel goes quickly into motion delivering power to the grinding wheels via a series of cogs, wheels, and leather bands. To prevent over-filling, the dam is fitted with an overflow sluice which flows directly back into the river. The sluice has a deep shuttle to allow the dam to be swiftly emptied. After water has flowed over the wheel it goes back into the river via a culvert and tail goit.





The first possible mention of Shepherd’s Wheel is in 1566, when it was known as Potar Wheel, and it passed through various hands, including those of William Shepherd , who had it between 1749 and 1794, when it had ten trows, before it passed to his son-in-law, Anthony Thompson. In 1811, the wheel, along with the freehold for the land, was purchased by a factor by the name of John Eyre. Later, possibly from as early as 1820, Eyre leased the wheel to a family by the name of Hinde, who ran it until it eventually came to the end of its working life in the early 1930’s.



The larger of the two hulls dates from 1769-71, having been built on the site of an earlier smaller building. At the same time, the dam was extended which gave greater power to an increased number of trows. The smaller hull was probably attached in the late 1790’s or early 1800’s. The wheel is 18 feet in diameter and 6 feet wide, with spokes, centre-hub, and rims made of cast-iron. The bearings on which the wheel is mounted are of either brass or bronze. At normal working speed the power transmitted by the wheel would have rotated the individual grindstones at a speed of 2,500 feet per minute. The blades for pen and pocket knives were produced here, as well as shoe knives, table cutlery, and kitchen knives. During World War One, Shepherd’s Wheel ground cutlasses for the Royal Navy.

In the early days of the wheel, grinders would have rented individual trows, being responsible for the grindstone, ‘horsing’ (the seat on which they sat), the bands, and various other things, and taking in their own work. Some might combine in some way with ‘wheel-mates’, or be ‘in a situation’ with one of their fellow Little Mesters who would sub-contract part of his work to them. As the factory system developed, grinding hulls like these at Shepherd’s Wheel would eventually be owned by individuals who employed some or all of the grinders who worked there, but even then, and for a long time in Sheffield, the grinder was in many ways self-employed, responsible for his wheel and trow, and paid according to the amount of work he could produce, less deductions for rent.



In 1864, two grinders at Shepherd’s Wheel were interviewed as part of a government enquiry into children’s working conditions. Benjamin Wildgoose, a shoe knife grinder, is recorded as saying: “I am sure something ought to be done for the grinders. They don’t oft live long. One is an old man at 40. The places are so cold, and the work makes such a draught, that it is very dangerous when you have been sweating. I am pretty well myself. I began at nine years old, but I gi’ed over a bit and went to school, and did not begin fully till 12; I am now 44. There are some terrible grinding places in the town. I have had the stone fly with me once or twice. It would very likely throw you into the cogwheels there; and with all the machinery, it is very dangerous working at night as we have only candles. I scarcely ever work after dark myself.”



Ben’s wheel-mate, Samuel Hind, is recorded thus: “Began when I was 10 years old, am now 54. Once was caught by my apron on the axle, and thrown down. Have had five or six stones break in my life, but have had very good luck, and was never much hurt. Call 10 hours a long day’s work. Eight hours a day is quite enough for any grinder to work. It is very injurious to health.”













While Shepherd’s Wheel ceased to operate as a commercial grinding hull in the 1930’s, it was open for demonstrations and working days until the start of WW2, and again after restoration in 1962. When I was a child, growing up close by, we would often call in for a look at the old water-wheel and its workshops, and I can remember being fascinated by all the spinning leather pulleys and rotating cogs. Later, in the mid 1970’s, while still at school, I worked at the wheel one morning a week, sometimes more, helping to fix it up after a period of decline. The wheel was still open to the public on most days of the week back then. I have happy memories of sitting by the ancient fireplace drinking tea after the morning’s labours were finished, and soaking up the atmosphere of the old grinding hull. Visitors were always welcome, and the gaffer would open the pentrough and set the wheel spinning for their delight. Today, Shepherd’s Wheel is only open at summer weekends and bank holidays, but hopefully still interests a new generation of visitors.
 
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Shortly after the Shepherd’s Wheel tail-goit flows back into the River Porter, there is another weir, and water is siphoned off into the head-goit of the next dam. Today the dam is a duck-pond, but it once served the Ibbotson Wheel. One source puts this wheel as existing prior to 1587, when the rent was paid in the form of war service, and with horse and armour rendered to the Earl of Shrewsbury. Certainly, by 1753, it was being used as a cutlery wheel, being known as ‘New Wheel’, and then ‘Cutler Wheel’.

The Ibbotson family’s long involvement with the wheel began in 1759 when Joseph Ibbotson & Co began operating the wheel, becoming sole tenant by 1775. By 1794 Ibbotson’s Wheel had eleven trows and twelve employees. Ibbotson bought the freehold in 1812, but after his death in the 1820’s, the site was sold at auction to Ebenezer Marsden, who operated the wheel for the next 30 years.

In 1829, a new wheel and machinery were installed, and it is generally stated that the wheel was by this time called ‘Upper Spurgear Wheel’ (or ‘Spurgaire Wheel’ or ‘Spur Gart Wheel’), the name supposedly coming from an unusual arrangement of the gear drive (most of those in the district being driven through mitre or bevel gears). However, there is evidence that the wheel had been called Spurr Wheel since at least as early as 1802, and at least one historian has argued that the name may come from the 1781 Master Cutler, Peter Spurr, who was associated with the wheel. The cutlery trade’s apprenticeship records show that Peter Spurr was apprenticed to Joseph Ibbotson in 1748, becoming a Freeman in 1758.


The Ibbotson Wheel in 1905

Certainly, the name ‘Ibbotson Wheel’ continued to be used, and members of the Ibbotson family continued to work there as file-grinders until as late as 1905, when the wheel ceased to operate commercially. However, in the 1890’s, the dam was turned into Porter Glen Boating Lake, and Mr W C Ibbotson was advertising for visitors in The Sheffield Independent. As well as boating, he offered “Good Accommodation for Hot Water”, teas, swings, and a large children’s playground. In 1894, and again in 1895, Mr Ibbotson applied for a drinks license in the hope of providing something stronger for his visitors. Both applications were refused, but only after some humorous exchanges, which were reported in the local press.



The wheel was eventually acquired by Sheffield Corporation, who had been developing land in the area for public recreation since 1886, and an agreement was made with the Ibbotson’s, who were tenants rather than the owners, to quit the site. In 1930, the wheel was still apparently in good repair, and a proposal was made to turn it into a museum alongside Shepherd’s Wheel, but sadly the proposal was rejected, and the wheel and workshops were demolished in 1950.

Despite its industrial heritage, Sheffield is reputedly England’s greenest city, though historically (and even today), as in many cities around the world, there is an east-west divide, with the wealthy living on the west side of Sheffield, and the poor living in the east, where the heavy industry was also located. Prevailing winds blew to the east, keeping the west side of town relatively clean and unpolluted. For most of our journey, we have in fact been strolling through parkland, acquired and developed by Sheffield Corporation between 1886 and 1939. Wealthy local benefactors, such as Sir John Bingham, after whom a large area of parkland hereabouts is named, donated land to the city. According to one story, Sir John asked his wife: “"Would you like a diamond, or would you like me to buy all the land we can see from this window and give it to the children of Sheffield?".

Our journey along the River Porter has now taken us to busy Rustlings Road, which apart from the increased road traffic has changed relatively little since the start of the twentieth century, and barely at all since I delivered newspapers here in the early 1970’s. The River Porter flows under the road and into what is now Endcliffe Park, where we will continue our journey after a pause for refreshments.

Jack




Part 2 is here: http://www.bladeforums.com/forums/showthread.php/1231404-The-Dairy-Maids-of-Porter-Brook-(Part-2)
 
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I’m confused, Jack.

It’s been a long time since I read Sholokhov’s And Quiet Flows the Don.

When I did....I don’t remember those Cossacks living in Yorkshire. I thought they were somewhere in Russia.

Hummm….This would explain the huge market for blades in Sheffield.

Cossacks never have enough swords.
 
Beautiful pictures and great history, thanks for sharing, living in north east Pennsylvania I'm never far from the roots of the knife industry on the east coast, companies like Schrade, Queen, Camillus, Case, Union Knifeworks to name just a few. We live in or near the birth place of the cutlery industries for our continents. :)
 
Very nice, Jack. Your writing always makes me feel like I'm right there alongside you on a tour. I really appreciate the history you add. Those grinders were hearty men, not a job for the faint of heart. I didn't realize the hardships or shortened lives that grinders endured.
 
A great history lesson and filled with the technology of the day, which I find very interesting. Very well researched and written, my friend. The photos made the whole sojourn come alive. Thank you for all your fine effort to bring us such treats.
 
Jack,

You've given us another wonderful treatise and tour, along with your usual superb photos. Thank you kindly, good sir.

Andrew
 
Thanks for the wonderful read Jack. Growing up living beside a river, and in a town that had mills, I found this quite interesting. As a kid I fished in the mill pond, and we used to swim at the dam that was built to feed the mill pond. My grandparents used to work in the mills, they were woolen mills, my grandmother was a weaver, and my grandfather worked in the machine shop which was there to keep the equipment up. Long gone and mostly forgotten. It is nice that you have as much information to share, as you do it so well.
It amazes me that not so very long ago, water was king for power supply, and even industry itself, was subject to the whims of nature...
 
Thoroughly enjoyed, Jack Black! I must ask, what types of fish did you catch at the mill ponds?
 
Thanks for all the kind and encouraging words folk, I'll hope to complete the journey along the Porter within the next couple of weeks :thumbup:

Ted, for me, reading the history of some of the great US knife companies was one of the most interesting things about recently reading the GEC book :thumbup:

Very interesting to hear about your grandparents Duane. A while back, I think you commented on a pic of a breast-shot wheel at a well-preserved old mill in Leeds. They only stopped using water-power when the weir collapsed in 1983! :eek:

Mecha, the fishing here was terrible when I was a kid! :D The cafe owner stocked the dam with trout, but before that there were just tiny sticklebacks, and small perch and gudgeon. I only fished there when I was very small. When I was older I used to travel two counties away to wet a line, and even then the fish we were catching were nothing compared to what the local lads are pulling out of the canal these days. It's amazing how the rivers have been cleaned up here, compared to the filthy state most of them were in when I was growing up :thumbup:
 
Thank you for this very informative thread Jack, I love History and combined with knife/knives it was just a fun way to start my day. Knowing that you grew up there makes it even more personal.

The pictures are fantastic and add a great visual to the history, a great way to start my day:thumbup:
 
Simply Excellent!
Thanks so much.
and here's me whining on like a little princess about the shabby way my employer has treated me just lately (a long but sad and irritating story).
At least I don't have to face the German machine guns armed with a cutlass albeit a very well made cutlass.
the water powered machinery makes me think these relics pre- date the age of steam power and the industrial revolution (1760 ?ish) and yet they appear to have hung on until it it was well under way-the cutlasses being a prime example.
cheers.



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Thank you, Jack for the great read.
And the Pictures! I'm drinking my coffee, staring at all the pictures of greenery and old industry. They look just like how I remember my childhood in Pennsylvania.
 
Thanks so much again, Jack. What an interesting read. You really should be published, my friend!
 
Wonderful read, Jack! Almost like being there.
 
Thanks again for the kind words folks, you make staying up until 2.30am uploading pics worth it :)

Yes Meako, the water-powered wheels predate steam-power. Some of the wheels brought in steam engines later, others stuck with their dairy-maids until they finally closed. As we get further down the Porter we'll encounter more modern industry, but the factories were originally wheels like the ones described here :thumbup:
 
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