Recommendation? treadmill motor drive

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Aug 11, 2020
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I saw a number of people using treadmill motors for their knife grinders so i tried it and did not have good luck with it. my question is did i do something wrong or am I expecting to much. I used a 2.5 hp dc motor i used the original motor controller and found little torque and was able to stall the belt with little pressure on it. I changed out the controller for a vsc and rectifier type controller and had, for the most part the same luck. any ideas
 
Treadmill motors you can get free from trash picked treadmills are great.
Get the whole treadmill.


Some treadmills cost $10,000
This whole covid thing has people working out at home.
If it's a good quality treadmill - sell it as a treadmill.

If not, it's worth ten cents a pound at the scrap yard.

Take that money and buy a real NEMA framed, TEFC motor.
 
I'd fill out your profile so that people at least know where you're located. Some of us may be able to recommend some alternative sources for motors and such.

Treadmill motors (and their controllers) aren't really worth the aggravation, even at a $0 price tag. The vast majority of them burn out in short order, due to their typically open frames, which do not mix well with the constant barrage of metal dust and other debris that are constantly being sucked into them.
I've seen a number of guys work out pretty creative filters and/or cooling systems that mitigate the dust and debris somewhat, but what's the point? By the time you cobble all that together with a controller and a dozen other odds and ends, you may as well have just bought a decent used/surplus 3 phase motor and a VFD.
If you keep an eye on your local craigslist, facebook marketplace (and other selling groups), local motor repair shops, and even eBay, you're bound to find a decent 3 phase motor for less than $100. I see 1hp to 2hp motors go for $50 regularly. You can buy a decent VFD for $60 to $100 all day long. Now, these will typically be open framed, so you do want to put them in an enclosure, or at least wrap some filter media around them.

Keep in mind, if you only have 110VAC available, you're gonna be limited to 1hp (unless you splurge on a KBAC-27 VFD which can supply up to 1.5HP at 110VAC), or you can find 2 to 3hp VFDs that run on 220VAC all day long.

BTW, I'm not sure where or how you sourced your treadmill motor, but there may be a reason that it was in the trash, if that's where you found it.
 
I saw a number of people using treadmill motors for their knife grinders so i tried it and did not have good luck with it. my question is did i do something wrong or am I expecting to much. I used a 2.5 hp dc motor i used the original motor controller and found little torque and was able to stall the belt with little pressure on it. I changed out the controller for a vsc and rectifier type controller and had, for the most part the same luck. any ideas
2.5hp are 2.5hp no matter from what kind of source they come .Something is wrong here .You can not stall easy 2.5hp power with belt .Are you sure you stall motor and have no belt slippage on drive wheel ??
 
Natlek,
Hp is 1Hp if it is 745N m/s or 745 watts.
However, many motors on products are stated in a make-believe "rated HP" I regularly see vacuums rated at 5Hp that run on 120VAC and draw 5 or less amps.
I have seen routers rated the same way ... and treadmills rated at much higher HP that is the truth.

bankabuilt - get a TEFC one horsepower motor and either use a set of 3-step pulleys or use a 3Phase motor and a low cost Chinese VFD. It is best to get the VFD in a NEMA4 enclosure.
 
2.5hp are 2.5hp no matter from what kind of source they come .Something is wrong here .You can not stall easy 2.5hp power with belt .Are you sure you stall motor and have no belt slippage on drive wheel ??

Like Stacy mentioned, the last thing on earth you can trust is HP ratings on consumer grade items.
Air compressors, vaccum cleaners; lawsuits they have lost that are well documented.

a normal outlet here in North America is 120VAC 15 amps.
A proper 2.5 HP motor wold demand far more current than that, it would constantly be blowing breakers.
 
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