okay,,,,I have started to forge John Deere load control shafts because of you guys...
and...
I just got my first real gas forge and have left behind my home-made coal forge to rust in the snow....
I will walk in the steps that Ed Fowler has made to see where it is that he is going....But I do yet have this one question...
Ed was asked about the way he now heat-treats his 52100 steel and his answer was given as this -
ed said -
"After the forging was complete, two blade smith normalizing heats:
heat to critical, confirmed by a magnet, hold blade in a shaddow, it will turn dark, then brighten, then reheat to critical again, be careful to keep the tip from over heating and cool the blade in a shaddow, watch the the colors change again. The blade will be magnetic at this point.
Full normalize heat, to critical, check with a magnet and allow to cool to room temp. in still air. Don't hurry it let it cool slowly.
Then three blade-smith anneals (that is what I call them). Heat to 800 degrees, hold for two hours and let them cool down slowly. (I do this in three days, 24 hours between heats, in the house hold freezer over night.
Many question the 24 hour cycles, I use them because I believe in them, steel takes time to enjoy where you want it to go, tincture of time has never hurt.
Grind the blade evenly, right side, left side.
Take the blade to a 220 grit finish. Any deeper scratchs can influence the grain structure below the scratch.
Texaco Type A quechant is the oil I use for 52100 and 5160. You can purchase some from Shane Justice. If you use any other oil we are not on the same page.
The specks call for heating the oil to 135 f. I speed my oil up just a little by heating it to 165 f. (I experimented with oil temps a lot to figure this out, you may need to experiment on your own to find what works best for your blades.)
Heat the blade to critical, catch it right at critical or a little above, if you allow it to cool, it will remain non magnetic but be too cool to harden. Use the magnet religously!
Quench the blade in the oil to the depth you wish to harden. When it quits fuming, fully submerge the blade in the oil and allow the oil and blade to come to room temp. Blades then go back to the home freezer overnight. I try to keep 24 hour cycles. repeat the quench cycle for a total of three quenches.
I then temper the blades, again three cycles 24 hours apart. I believe that more time between cycles would be of benefit, but remember we got to make a profit!
The first tempering temp is 330 f.
Grind off a little of the edge flat to get to the best edge possible, then grind the blade to its final edge.
I test this edge, edge flex, then cut. If the blade chips on the flex test, I temper higher. Depending upon the nature of the chips I may to as high as 10 degrees for the next three tempering heats. Then test for chip again, if it chips try a higher temper temp. if not, test for cut.
The nature of the blade dictates how you need to treat it. It leads you through, if you try to lead, she will let you down.
The above is the basics, we can go further if we chose."
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But guys....
BUT....what I need to know now is, what changes to this listed heat treatment would you guys suggest for my 5160 steel?...(in keeping with the Fowler teachings on the need for triple HT/ quenching)