Utility Japanese kitchen knife from Lee Valley (# 60W04.05)

Cliff Stamp

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--Specifications --

The blade is 0.057" thick and about 1" wide. It has a dual sabre-flat primary grind, 0.046" x 0.460" -> 2.9 degrees [to be really picky there is a very light hollow to the primary grinds, beyond the visible) with a secondary chisel ground edge bevel. The edge is 0.005" thick near the base and runs past the visible limit near the tip. The edge angle is difficult to measure because of its size, but it is approximately 20 degrees included. The edge is uniformly sharpened along its length to a fine polish (< 5 micron), can push cut photocopy paper stright down and shaves very well.

This knife has exterior layers of stainless steel forge-welded to a high-carbon steel core of SK-5 at 60±2 RC. The side laminate is 410 stainless steel. The core extends up to about a quarter of an inch and is clearly visible. This combination of steel gives you the edge holding and edge taking ability of a very hard carbon steel combined with the ease of machining and corrosion resistance of the soft stainless steel. Note the edge will obviously corrode just as easily as a plain carbon steel knife so keep it dry and oiled if possible.

Lee Valley recommends sharpening on a 1000 grit water stone which is far more coarse than the NIB finish. They also warn about using sharpening steels, by which I assume they mean the grooved "butchers" steels.

--Stock testing --

The sharpness was tested by push cutting light thread, and slicing 1/4" poly under 1000 g of tension. On the thread 118 +/- 10 g of force was required, 0.45 +/- 0.04 cm on the poly. This performance is among the best I have seen of NIB sharpness. On 3/8" hemp, doing a straight push cut, the blade took ~24 lbs to cut through the cord near the base of the blade which decreased smoothly to ~17 lbs near the tip where the edge was slightly thinner. The blade had little aggression on a slice, the force was reduced to 13-15 lbs on a 2" draw.

For comparison, a modified Henckels paring knife with a fine edge polish took 148 +/- 13 g on the thread, and 0.060 +/- 0.04 cm on the poly. It took 32 - 24 lbs to push cut the hemp (again base to tip), and 20 +/- 1 lbs on a two inch slice. The modification to the Henckels was the application of a very acute relief grind to enhance the cutting ability significantly over the NIB performance (~2:1). The edge is now 0.011" thick by 0.051" wide which is 6.2 degrees per side . It has a slight micro-bevel of 22 degrees per side either with a fine ceramic (<5 micron) or 600 grit DMT finish.

The Japanese blade is both sharper NIB, and with a much higher cutting ability than a freshly sharpen Henckels with an enhanced modified edge geometry. With the Henckels NIB, the performance would not have even been in the same class.

--Misc Kitchen use --

The japanese utility knife was used for several weeks in the kitchen cutting along side other blades to guage its abilities. It was used on various fruits, vegetables, meats and breads. The combination of very high sharpness plus very acute edge geometry gave a level of cutting ability which was significantly ahead of the other production kitchen knives I had, including the ones I had modified. The difference was many to one over the unmodified blades, but even still very significant for the ones I had reground.

For most soft vegetables and fruits, this advantage is not really that critical. When slicing up potatoes for example it was effortless with both the Japanese kitchen knife and the modified Henckels so basically I would not be drawn to one over the other for cutting ability. Though the Japanese knife tends to almost float down through the material, the force required with the modified Henckels is so low I would not call it lacking. However comparing it to unmodified western cutlery, even for the softer foods the difference is significant enough to have me reach for the japanese blade.

It also depends on what you are doing. The japanese blade is very well suited for slicing very thin sections. If you are just hacking up chunks of a few vegetables for a soup, then it is hardly the case that you are going to get tired using an unmodified Henckels Chef's. However if you have a garbage bag of Rhubarb to process, then after an hour of constant dicing you will notice a fairly large difference in the ease of working with the Japanese blade.

The thicker and the denser the vegetables the greater the difference in cutting ability is seen as well. While potatoes are decently loose, fresh turnips are much harder to cut and thus the force difference between the japanese knife and the western blades is magnified and it can handle even thick sections without any excessive rocking, or needing to use your off hand on the spine for additional pressure. Your physical ability is also a factor as well. I loaned the blade to friends with disabilities which limits their hand strengh and control and their positive reaction to it was very extreme.

Note, with some foods a slightly more coarse finish would also give slightly better performance as a straight push cut isn't as effective as a slice. However because of the highly efficient geometry, the unmodified blades I had even with a more coarse finish could not match the japanese blade with its fine polish. With the blade I had reground, when they had a slightly more coarse finish (600 grit DMT), on some materials they would pull ahread of the Japanese blade. Of course you could also leave the finish on the Japanese blade coarse if you wanted, you will see a significant loss in push cutting ability then though. For most use, just a half inch or so at the start of the blade is all you need to leave rough, to enable you to start the cut on tough shelled foods.

--Misc commentary --

This knife has a very ergonomic and comfortable handle, though I would prefer a more aggressive finish as it can get a bit slippery when you are working with oily foods. I much preferred the handle to more squarish Henckels. The knife is also very light and thus generates little fatigue regardless of grip. I used it for many tasks for which you would generally use a paring knife (peeling potatoes), and it did them all very well being so easy to handle, though the wider blade does inhibit tight turning.

The lack of corrosion resistance does however force you to use some care. The blade has to be rinsed frequently after cutting any acidic foods and should not be left wet for any length of time. After dicing up a few onions the edge had already took a visible patina which increased after every similar session even if the blade was very quickly rinsed and dried.

The only real downside to this knife, aside from the corrosion resistance is that the edge is no where near as durable as the common ~55 RC stainless steel production blades. Given the common kitchen misuse (edge contact with pans, plates, other blades etc.) this knife would take major chipping damage. It is also not made to cut bone, and isn't nearly as forgiving as the production stainless blades when used in this manner which will just dent.

--Sharpening--

Because of the high hardness, and assuming that you don't let it rust, the edge will stay sharper significantly longer than the production stainless blades, many to one. When you do need to sharpen it you can try a smooth steel, or hone it as normal on the beveled side, and then on the flat side (primary bevel along the hone), to cut off the burr. The light hollows in the primary grind will enhance the ease of sharpening, as will the laminate nature of the knife.

--Overview --

NIB sharpness : very good
cutting ability : excellent
Handle ergonomics / comfort: very good
Handle security : good
Corrosion resistance : dismal
Edge retention : very good
Durability : dismal
Ease of sharpening : excellent

Grading system :

Excellent - sets a standard

Very good - may be enough to make you want to buy the knife on its own

Good - makes you take note

Average - expected

Fair - doesn't effect performance too badly

Poor - could be enough to make you want to not buy the knife

Dismal - the performance is basically scuttled if it depends at all on this attribute.
 
Another review the hits the spot again. It's almost as if you are reading my mind today :) .

The dismal rating for durability, is that due to the very hard edge being damaged if hitting a bone or pot/pan, due to the rust factor of the carbon steel center or, both?

Thanks again!
 
Both would be sensible but I was just thinking of the hard contacts when I wrote it. I was debating that though because if you use the knife for what is was designed to do the edge will hold up fine. However if you are used to western knives it requires a totally different attitude. For example I have seen kitchen knives just dropped on the counter after doing some cutting. With a 22 degree per side bevel on a soft stainless steel this doesn't have much of an effect, asides from lowering the edge retention. However with the much thinner and more acute edge on the japanese knife this could easily lead to problems, say goodbye to the fine point. It isn't any kind of a scraper either, I have seen freshly sharpened chefs knives get used to scrape out a burnt pan. In short though, for someone who is used to japanese knives the durability would be average, but for a western mindset it is really low.

-Cliff
 
I guess I'm too much of a knife knut or safety conscious to just throw a knife around. My George Tichbourne K-6 is heavy enough to take a good chuck out of most counter tops and would probably crack the ceramic tile in my floor (it would also be very hazardous to my toes if dropped). I wouldn’t scrape a burnt pan with a good knife either, nor would I use it as a screwdriver. But, your point is well taken when I consider my mom, sisters, and others who carelessly handle knives.
 
Sid Post :

But, your point is well taken when I consider my mom, sisters, and others who carelessly handle knives.

Essentially yes, this is why I have one set of knives I use and one for everyone else. Same reason why I tend to carry at least one "loaner" blade. My personal use knives are highly optomized and would get easily mauled if used even slightly outside the very narrow task range they are intended for.

Considering japanese knives in general, if you took a traditional western knife like a henckels and simple ground the edge on one side at say 15 degrees until it was just chisel ground you could get something which had very close to the performance of the Japanese blades, though the hollow relief grinds they have still give them advantages as do the laminate steel.

Global would probably be the best bet for this as the steel is much harder and the softer steels tend to roll really easily when the edge angles get low.

-Cliff
 
For those people who are really relaxed about using kitchen knives in that manner, it doesn't matter how high quality the knife, the edge will get trashed in no time at all *if* is is plain edged. However, if you give them a Ginsu type blade, it will stay functional for much longer. For really beat on kitchen knives, these will stay cutting (or ripping) for quite some time. You can usually get them for much cheaper than the GREAT DEALS!!! on tv by just checking Ebay, or a local flea market.

-Cliff
 
Cliff,

Awesome review. Might I suggest that the variable "value" be added to the review? This is probably an extremely subjective factor that varies greatly by individual, nevertheless, I would find it a worthwhile opininon.

I went to the Lee Valley site and found this knife to be a mere $16.95 US. This is significantly less than a decent Henkels substitute.
 
I have some Hattori Japanese kitchen knives that have the incredible edge geometry, the steel is san mai -- VG-10 in the center, a nice-looking etched softer steel on the outside. The Santoku chipped out badly, and continues to chip out. Now, if it was just me using the santoku, I'd use it strictly for cutting boneless meat and vegetables on a cutting board, and treat it with respect between uses, and it would hold up fine. With my wife using it as well, the thing just can't hold up. Meanwhile, the Henckel's knives, which she also uses, hold up just fine -- course, the edges are much thicker and the steel much softer.

We also have a Hattori boning knife, which has a thicker edge than the santoku, but still much thinner than your standard western chef's knife. It's holding up much better. I think for standard western housewife type robustness *shiver*, you can't look at high-performance Japanese kitchen chef's cutlery, you have to look at the thicker-edged models (which will still outperform the likes of Henckels and Wustoff-Trident easily).

Joe
 
The description sounds like only a narrow secondary bevel is chisel ground.( With a central hard core--what else?)

Would this be frustrating for a leftie, or is the secondary bevel small enough that it won't matter much? Could the secondary bevel be gradually moved to the other side by sucessive sharpenings?

It's seems pretty hard to find an inexpensive Japanese kitchen blade with the expected performance of the Japanese edge that is available in a left-handed version.
 
I like the review and it seems to be the decent knife, though it doesn't have a full tang.
 
Geode :

Might I suggest that the variable "value" be added to the review?

Based on price, as in performance for the dollar? I agree that this is valuable information. I held off on making rankings like the above for so long as I think they can get misleading very quickly as without context they lead to hype.

I went to the Lee Valley site and found this knife to be a mere $16.95 US. This is significantly less than a decent Henkels substitute.

Yes, the price is extremely low for quality kitchen cutlery. Japanese cutlery can get quite expensive very fast, but you can buy working grade blades for a lot less than you might expect.

Joe Talmadge :

[san mai -- VG-10 in the center]

I would expect the high rate of chipping to be significantly influenced by the fact that the edge is stainless. The durability of a plain carbon steel (medium carbon in this case) compared to VG-10 is many to one. I would still not call the edge on this knife durable, but I would expect it to hold up better than the same edge profile in VG-10.

I think for standard western housewife type robustness *shiver*, you can't look at high-performance Japanese kitchen chef's cutlery, you have to look at the thicker-edged models (which will still outperform the likes of Henckels and Wustoff-Trident easily).

This is a good point, I was thinking of just the extreme cases, but there are lots of Japanese blades that are more robust, the fish head choppers for example. For many people they should be able to find something that offers more cutting ability than the Henckles and such without getting overly fragile as you note. How much they can gain depends on just how much banging around the knives can expect.

firkin :

The description sounds like only a narrow secondary bevel is chisel ground.

Yes.

Would this be frustrating for a leftie, or is the secondary bevel small enough that it won't matter much?

I can't really notice it during dicing and such, but when peeling I can tell a difference depending on if the bevel is turned in or out. The knife will either allow a tight peel [if the bevel is in] or tend to want to go too deep [if the bevel is out].

Could the secondary bevel be gradually moved to the other side by sucessive sharpenings?

You could easily do this on the Sharpmaker for example in ~15 minutes or less (as an offhand guess), the bevel is just barely visible.

NI200 :

.... it doesn't have a full tang.

In general the importance of full tangs for overall durability is usually overstated, I have used partial tang blades for very heavy work and the handle usually doesn't fail first. They are of course more durable, but in most cases this isn't the weak point anyway.

I have been using the knife in a more utility role (rope, cardboard and the like) as of late and it is doing very solid there as well. I might try it on some light wood working later on. It might be an interesting choice for a light camp knife for a discriminating user.

It isn't of course a hole digger or substitute for a tent peg, but for normal cutting work it would be quite solid. The only real concern would be can it do light chopping for example to make light stakes for food prep or as a walking, poking or digging stick.

-Cliff
 
Cliff,

Thanks for the additional information--this one sounds like a winner! I think some gift-giving problems are now solved.
 
I'm checking the mailbox everyday to see if mine is here. I am looking forward to giving this blade a workout.
 
The FedEx driver dropped my knife off yesterday. While I haven't had the knife nearly long enough to give it a good workout, my initial impressions are very favorable.

The construction reminds me of the cheap wood handled import knives commonly found at Wal-Mart and other mass marketers. While its construction reminds me of these $2 knives, it's performance is certainly in a different class. The wood handle and wispy thin blade make fatique a non-issue. It is extremely easy to handle. Cutting is almost effortless on the few materials I have tried.

This knife so far, reminds a great deal of the Spyderco Utilty knife. I have a plain edge Spyderco that has been getting a lot of use this past week. It too has a wispy thin blade and its lightweight and plastic handle make it very easy to handle and use. After looking at several Global knives, I am convinced that the blades themselves are most likely manufactured by the same company.

It seem like these two knives would make a suitable comparison. They both cost about the same and are in a similar size and configuration. I strongly suspect the Spyderco would be the better blade for most people but, suspect that once I use the Japanese knife more I will no longer even remember where I put the Spyderco.
 
Another great review, Cliff. Speaking of Lee Valley, you could do your next several reviews based on that catalog alone. My new catalog came a couple of days ago--noticed some of those very inexpensive Swedish knives (Sloyd 01D11.01--$6.95 and the Frosts 02D01.07) Wonder how they stack up in durability to some of my $125-200 fixed blade customs:).

Regards,
Barry H
 
I purchased one of these utility knives from the Lee Valley store in Toronto on Saturday. Man it just keeps cutting an cutting. I agree that you could certainly bang up the blade if you're not careful with it since it is quite thin.
 
Sid Post :

The construction reminds me of the cheap wood handled import knives commonly found at Wal-Mart and other mass marketers.

Indeed this may turn a few people off at first inspection. However the kinds of forces this blades sees in use really don't require much to deal with. As you noted, once you cut with it you will forget any problems you had with the construction.

Barry, indeed, just sticking to the Lee Valley offerings you could do very well for yourself in any blade related task. They also have a very wide line of sharpening and polishing equipment so you can be very prepared to maintaining all those blades.

-Cliff
 
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