(ETA: Steve, I just realized you already mentioned of number of things I did, I guess I should've read your entire posts before making this reply, sorry about that) I'll just leave i how it is though
--------------------------
Steve, I used to use the same thing, the 2x36" "Multitool belt grinder attachment". You can find them on ebay for about $200 for just the belt attachment itself without the bench grinder included. I actually purchased a brand new "variable speed" (from like 2000-3000-ish RPM) Porter Cable bench grinder. I figured I could have my own variable speed belt grinder for around $400 plus.
I would never have gone this route knowing what I know now.
I actually attached my belt attachment to the left side of my bench grinder (which is opposite of the way it's supposed to be, which is on the right side), that way I could have the belt attachment vertical with the belt running downward on the platen side, as opposed downward in the slack belt side when you rotate it, just like a typical belt grinder using a platen attachment. I jerry rigged a little work rest on mine so I could use it for more controlled blade profiling and use my sled type bevel jig to grind the bevels as well. I also welded on a piece of hardened O1 tool steel on top of the platen it came with, before I knew about the JB weld "trick" LOL
Anyway, I would not recommend going this route, unless you already have a good bench grinder that is at minimum 3/4 HP. although it is recommended to use a 1 HP. The Porter Cable I used is 3/4 HP though, because IIRC they didn't have any adjustable speed ones that were 1 HP, . I'm sure other guys have had good experiences with this belt attachment, but if the tracking is not in line when you get it, it can bemore a headache, at least for me it was. The way that the tracking actually works is by the entire shaft (which holds the platen and contact wheel) pivoting, causing the hole shaft and wheel to twist either the left of right, which causes everything to be at a bit of an angle. I personally happened to have pretty bad luck with mine, but like I said I'm sure other guys have been just fine with theirs.
I also don't like the way they designed it to release the tension in order to change belts, which you to by by pulling (stretching) the belt out (or in) using quite a bit of pressure until the spring locks down. You can see videos of how it all works by finding the listing of it at
www.Trick-Tools.com .. They do make it look pretty slick!
Anyway, here are a couple of pics I have from a number of years ago...
~Paul
My YT Channel
Lsubslimed
...
(It's been a few years since my last upload)