Just got done doing my trial on converting a Zebra F-301 to accept the Fisher Space Pen cartridge. It's no secret if you look online the big issue is drilling out the tip but no where did I find what drill bit size they used. I started with a 3/32 and then moved up to a 7/64 size drill bit and only have a little bit of wobble which is on par with a normal F-301 at the tip while using a medium cartridge I stole from my Fisher Stowaway for this trial. And I think I might be able to narrow that margin even more if I refined my technique instead of experimenting like I did.
The metal is quite soft so you can hand drill it for the most part, and I mean hold the tip of the pen in your hand and the drill bit in your other hand and with a bit of patience do it all by hand. Or you can secure the bit in the drill and then manually rotate the tip of the pen around the drill bit so you have more control over widening the hole and it's quite a bit easier this way. When I tried using the drill the way it's meant to be used it had the habit of grabbing the tip and digging in and just rotating it in my hand as I couldn't hold onto it tight enough.
Beyond this it seems that I may have to shorten the spring to get it to work properly I imagine which I didn't get around to doing and will hold off on till I get my dedicated Fisher refill for this. Figure I write this up real quick in hopes that it might help someone else latter down the line who loves the F-301 and wants to do a conversion to try to save them a little bit of trouble.
The metal is quite soft so you can hand drill it for the most part, and I mean hold the tip of the pen in your hand and the drill bit in your other hand and with a bit of patience do it all by hand. Or you can secure the bit in the drill and then manually rotate the tip of the pen around the drill bit so you have more control over widening the hole and it's quite a bit easier this way. When I tried using the drill the way it's meant to be used it had the habit of grabbing the tip and digging in and just rotating it in my hand as I couldn't hold onto it tight enough.
Beyond this it seems that I may have to shorten the spring to get it to work properly I imagine which I didn't get around to doing and will hold off on till I get my dedicated Fisher refill for this. Figure I write this up real quick in hopes that it might help someone else latter down the line who loves the F-301 and wants to do a conversion to try to save them a little bit of trouble.