I understand the process, materials, and properties of SS. Chromium oxide is the barrier you speak of. I do know why and how SS will corrode.
But all science aside. Around 1985 my dad gave me one of those 'survival' knives. Remember the cheap Rambo knives? Well most of them had 440c stainless blades that seemed indestructable. The handles were that cheap tubular crap, and I could go on and on about how the handles fail. BUT THE BLADE! The blades would take a beating and them some! I saw a guy once cut a flat tire off a rim with a Rambo knife and a ball peen hammer striking the back to cut through the steel bands (of course the knife was ruined after).
The point is, as a kid I beat the living crap out of that knife. For years actually. The handle broke a dozen times I bet, and my dad put it back on every time. TO THIS DAY you can only find rust on one area, where my dad had spot welded the handle. But nowhere on the blade, which by the way has several deep nicks maybe a quarter inch, and appears to have gone through several wars. BUT NO RUST!! hmm
Seems funny that a 24 year old piece of crap that cost $14.99 new that has been beat to hell and back should not rust. But a nearly BRAND NEW Nighthawk, kept in EXCELLENT condition, in the sheath will rust in 5 months.
In case you missed it, MY polishing apparatus in NON-POROUS, always has clean, fresh water running over it, and is soap cleaned after use. It is extremely rare for me to use this equipment on cold steel because the effort is wasted on a edge that wont stay for long. Furthermore, typically I only use stones as a rough dress on a badly damaged blades. This Nighthawk has never seen under (what would be considered) about 600 grit, and is polished high to what would be considered about 2000 grit. Never seen a stone, no way to get iron, or steel particles in there. I get what ppl are saying about grinding particles from another knife getting in there. There just has been no exposure.
As you can tell I have my own technique for sharpening/polishing that I have developed over a lifetime. I have only seen this behavior in cold steel knives. I would be willing to put it to the test, but think that might run out my time on the warranty. Just gonna send it back. Thanks for the replies.
You shouldn't be seeing ANY rust on stainless steel. There, I said it again for an easier quote. Anything will corrode when exposed the right oxidizer. Saying it rusts under NORMAL conditions though is wrong. Maybe to be completely correct I should restate:
You shouldn't be seeing ANY rust on stainless steel, unless its been exposed to a highly corrosive environment, badly damaged AND exposed to a corrosive environment, or poorly made.
As you will read below, what I already knew. That Chromium will form the oxide coating when oxygen is present (no process by man is required). So if you take a 100 ton stamping machine, and punched a perfect hole in the center of the knife blade, the hole shouldn't rust. This is also my experience with SS, as the blade gets nicked, it never rusts. Seen it a million times.
Nuff said,
Colt
Here is some reference material I dug up:
What Is Passivation?
Passivation is the process of forming a protective oxide film on stainless steel. However, some confusion still exists about the definition of passivation and what really causes a passive film to form on the surface of stainless steel. On one hand, ASTM A380-99 notes that “Passivation is a process by which a stainless steel will spontaneously form a chemically inactive surface when exposed to air or other oxygen-containing environments. It was at one time considered that an oxidizing treatment was necessary to establish this passive film, but it is now accepted that this film will form spontaneously in an oxygen-containing environment providing that the surface has been thoroughly cleaned or descaled.”