Custom Knife in the Making - Cable Damascus No Hammer Marks V2 - Part #3

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Mar 26, 2004
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Folks,

This is the Part 3 of an extended version of the tutorial that will appear on David Darom's 3rd book, "100 Custom Knives in the Making" I've splitted it on some "chapters" as it's picture intensive.

The book is to be introduced to the public on Blade 2006, and will show a tutorial of mine on no hammer marks cable forging. Please note that the pictures the book will have are of much much more quality!

This knife will be on David's stand on Blade 2006 for all atendees to check it out in person!


I'd like to thank David for his interest on my knives and for waiting until the last minute until I get my arm good enough to hammer again!

You can check out Part #2 here:
http://www.bladeforums.com/forums/showthread.php?t=362675


PART #3

Marking the blade to cut the profile and get rid of the welded part.

tutorialdarom46_big.jpg



This is a close up of the pipe you saw on the background on the previous picture. It's a cable placed inside a copper pipe and then filled in with liquid epoxy resin. We'll see it's use later.

tutorialdarom47_big.jpg



Cutting the unwanted parts of the blade.

tutorialdarom48_big.jpg


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Blade ready to be ground.

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Grinding the edge to make sure it welded well.

tutorialdarom51_big.jpg


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Edge perfeclt welded (that black line is just residue from the grinding weel)

tutorialdarom54_big.jpg



Masking the blade to make sure the bevels start on the exact same place on both sides.

tutorialdarom55_big.jpg
 
Starting the first grinding pass on one side.

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Othe side.

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First pass finished on both sides now.

tutorialdarom60_big.jpg



Other pass, but it's still not done yet (edge is thick yet) Note the oxide developed by heating the blade with the grinder and cooling it in water several times.

tutorialdarom61_big.jpg



Finished blade, still oxidized.

tutorialdarom62_big.jpg



Finished blade with the handle components: deer stag, a slice of the cable/epoxy filled copper pipe, and some bronze and leather spacer.

tutorialdarom63_big.jpg



Close up of the cable/epoxy filled copper pipe, and the spacers.
tutorialdarom64_big.jpg




END OF PART #3



Thanks for looking!

Ariel
 
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