Uncle, I'll visit Reno, when my daughter can take trip over the Pacific Ocean. I hope BA can come together. As you mentioned, I need a large, or at least long suitcase. An alternative idea is to carry a golf bag. A Japanese tourist with a golf bag is one of the most usual and peaceful people around the world.
Rusty, no criticism taken. Here's the story. After WWII, Japanese were disarmed of all kind of weapons while occupied by U.S. GHQ. MAs were all banned (for a while). Some people who were to preserve katana as a traditional artistic skill / product, and lobbied to win previlege that katana is not a weapon. This was an exception as they did not lobby to re-arm Japanese, only wanted to keep katana tradition continue. Then laws were changed to allow katana's traditional way of production by certified katana smith in condition all katanas must undergo all the redtapes to get permitted to make.
So, any other katana were simply banned as "weapon". Some kind of swords may represent their tradition(s), but by the laws' policy, the tradition is not Japaneses' business. There's one way left to own and open a museum, which is too much for a knifenut.
MauiRob, thanx for your information! After I read your comment, I tried some research. The red hot copper block is called "aka (=red)". Copper in Old Japanese is "aka gane (red metal)". If it gets red hot, it's much more "aka" than usual! It's sometimes used when a katana lost its hardness at some area. A quick and local heat is added, then quickly quenched to bring martensite (tanx, DocPat) again.