It's been a long time since I've looked at the FAQ -- I thought it explained about twisting forces. If it doesn't it should be updated, IMHO, even though that's primarily a concern for swords; if we're going to have a FAQ about fullers it ought to explain what they're really for correctly. There are guys at
www.netsword.com who know a lot more about swords than I do, but I think I can explain this adequately....
First, if you make something twice as wide it becomes twice as resistant to lateral bending -- but if you make it twice as thick instead it becomes much more than twice as stiff. If that isn't old news to you, experiment with available materials and see for yourself. Now, given that ...
Imagine you are a swordmaker. Your customers want swords that are light and fast, but if your swords get a reputation for breaking or bending in use you won't have any customers. You can forge a sword with any cross-section you want, as thick or as thin as you want -- how can you make a light sword that won't bend or break? (To simplify, let's just talk about double-edged swords; you can easily apply the same principles to single-edged swords.)
First, forge a simple diamond cross-section blade. That has great resistance to bending forces because it has a very thick ridge down the middle. But it has little resistance to twisting forces, because when something twists the parts near the center don't get moved much -- it's the parts well away from the center that have to resist twisting forces, and your diamond cross-section blade has its strong thick part right at the center.
So, you take a tool that looks like a chisel with a rounded-off edge and you set the blade on a matching tool stuck in a hole in your anvil, and you forge a fuller right down the middle of each side of the blade.
Now, you haven't lightened that blade a bit, and you haven't stiffened it against bending forces at all, either; in fact you've made it less resistant to bending, because it now resists bending with two ridges that aren't as thick as the original single ridge -- in effect the same as a wider but thinner ridge. But those two ridges are away from the center where they can resist twisting forces, and your blade is now much more resistant to twisting.
That's what a fuller is for.
-Cougar Allen :{)
[This message has been edited by Cougar Allen (edited 07 December 1999).]