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- Aug 24, 1999
- Messages
- 2,247
Hi All,
Welcome to the review of the first official Bladeforums Toronto luncheon! Our first event featured a tour of the shop of local knifemaker George Tichbourne followed by a knife show-and-tell at a nearby restaurant. Special thanks go out to George for helping to set this up!
Knife knuts in attendance were:
George Tichbourne, Carol Tichbourne, Sean ONeil (Super Alloys), Dale Tipert (wyrm), Bob Potter, Holger Enge (cockroachfarm), Tom Lagan, Tom Todd, Eaphan (aaerius), Murray White, and your humble scribe Robert Laufer (RL).
On to the shop tour as you might well imagine, there are a lot of stages involved in creating even the most basic knife. In order to illustrate these various stages in a feasible amount of time, George set aside some knives at various stages of production for our lesson on the basics.
The first step is to select a pattern for the knife, such as the ones pictured below.
http://www.imagestation.com/picture/sraid3/pf76e33e0d38c0b6f24240c5c6526a632/fde901fa.jpg
Next, the pattern is traced onto the stock material (440C in this case). Note the blue coating on the steel this allows the scribe marks to be seen throughout the entire cutting process. BTW, although it does not show well in the picture, the middle piece of stock is actually a bar of Damasteel.
http://www.imagestation.com/picture/sraid3/p98837628072a157eb3d6bbe1654dc156/fde901f4.jpg
Once the blade is cut out of the stock (the piece with the blue coating on the handle), it is sent out for heat/cryo treatment. As you can see on the unfinished knife in the middle, the knife returns with some oxidation thanks to the heat treat. The heat treat ovens are nitrogen filled during the heat treat process to prevent oxidation but the nitrogen does leave a slight tan colour on the knife blade. George does some preliminary polishing to remove the oxidation. The white coating on the blade is a sticky plastic material used to prevent scratches from handling and to prevent careless knifemakers from cutting themselves.
http://www.imagestation.com/picture/sraid3/pf818fb14d641e9b859cbf7e5b0c96409/fde901ee.jpg
Next, a material is selected for the hand-guard (brass in this case) and is fitted to the tang. Once the guard is in place, a handle material is selected and attached to the tang via two-sided tape. The tape is used to keep the handle from moving while it is line-bored to ensure that the fastening pins will fit squarely through the two handle slabs and the tang. These stages can be seen below.
http://www.imagestation.com/picture/sraid3/p7f95b1138f7dbb8aedab9c0b13412ebc/fde901ed.jpg
Now the knife is ready for sharpening and polishing to a mirror finish. George selects one of his many sanding belts, depending on the desired finish , for the most part George does mirror finish on all of his blades. Here are the belts (on the wall)
http://www.imagestation.com/picture/sraid3/p54332df0b7ec61c7c33b50b40faea87f/fde901e9.jpg
and George sharpening away (note the sparks)
http://www.imagestation.com/picture/sraid3/pd8d23200b00dc4d9a1a9af3f92481c7e/fde901e1.jpg
Once the main edge has been ground, the knife is ready for finishing and polishing. Once again, George selects one of his many finishing wheels
http://www.imagestation.com/picture/sraid3/p8033288e306ec0da39a56897cb2e1bf5/fde901dc.jpg
and begins polishing
http://www.imagestation.com/picture/sraid3/pfed3c275e8b5089047ed2b5346829433/fde901d8.jpg
Before the process is complete, George will continually test for sharpness, as he does here with free-hanging newspaper
http://www.imagestation.com/picture/sraid3/p473ce7ab88f16cafaecf11fb574e078b/fde901d4.jpg
George shows the finished knife to us eager knife knuts.
http://www.imagestation.com/picture/sraid3/p9382e8b6a20197449e32bac44b069022/fde901cd.jpg
The final step is to etch in Georges logo using a low voltage AC power source and a silk screen with his name on it.
http://www.imagestation.com/picture/sraid3/p5b13f702f288d304bed3b5ed1c670d55/fde901c7.jpg
Here are some finished knives ready for shipping!
http://www.imagestation.com/picture/sraid3/p886911c4dc1fcadb92cf276d8b0dcf34/fde901c2.jpg
http://www.imagestation.com/picture/sraid3/p3449858279aafa1c27fea53c5a48a06b/fde901bd.jpg
http://www.imagestation.com/picture/sraid3/pec043ddd200e65e6cb00e64ebfd8e43d/fde901b8.jpg
http://www.imagestation.com/picture/sraid3/p0247eaac8e0edfd82b2f82f8dd2c9331/fde901b2.jpg
Now on to the restaurant the conversation started with a heated discussion of Canadian knife laws but the fisticuffs quickly ended once the Walker and Lovestrand started making their way around the table (for some reason we were distracted ). Heres a group shot:
http://www.imagestation.com/picture/sraid3/pd1c3c0c54228147322a9b318bac2437a/fde81974.jpg
As you can see in the pic, folders were quite well represented with at least one Axis lock, compression lock, liner lock, framelock, and Speed Safe available for all to examine. In terms of production folder brands, we had knives from Spyderco, EKI, Emerson, Benchmade Kershaw, and MOD. In terms of custom folders, we had a diverse range including a Tom Mayo XXL TNT, Dale Reif Matrix (which has now earned my smoothest opening folder I have ever handled title), and a spectacular Michael Walker art knife with a dazzling array of Bud Weston folders in the mix. Based on the samples of Westons work, many attendees felt that he will become the maker over the next few years.
A close-up of a few folders:
http://www.imagestation.com/picture/sraid3/pa1203ba3ad17601b85c11bfae802fefa/fde81973.jpg
Of course, there was no shortage of fixed-blades either. We had sub-hilt fighters, stag-handled hunting knives, Japanese cord wraps (not shown in pics), and A LOT of small integral knives. Once again, a wide array of custom makers was represented, including Eric Elson, Ivan Campos. Geno Denning, Jeff Diotte, Allen Blade, Brian Lyttle, RJ Martin, and Schuyler Lovestand.
A couple of close-ups of the Lovestrand
http://www.imagestation.com/picture/sraid3/pea300c5abf4ea60d1df4e6ce369bf724/fde81972.jpg
http://www.imagestation.com/picture/sraid3/pe6cf7890f4cc1d295215f0617205b130/fde81971.jpg
BTW, many of the knives passed around were INSANELY sharp and a couple of us did get cut (I wont mention any names besides, I still dont know how I did it oops was that out loud? )
Here are most of the attendees (Eaphan, Murray, Dale, Tom, Bob, Tom, Holger)
http://www.imagestation.com/picture/sraid3/p992b5ad099b227c41561b4bfc7c10ff3/fde8196f.jpg
And here I am with the Lovestrand
http://www.imagestation.com/picture/sraid3/pe60f3722fb72147401773dbae256f8ac/fde8196b.jpg
Thanks again to all of those who attended (and to all who read this post) I hope we do this again soon!
RL
Welcome to the review of the first official Bladeforums Toronto luncheon! Our first event featured a tour of the shop of local knifemaker George Tichbourne followed by a knife show-and-tell at a nearby restaurant. Special thanks go out to George for helping to set this up!
Knife knuts in attendance were:
George Tichbourne, Carol Tichbourne, Sean ONeil (Super Alloys), Dale Tipert (wyrm), Bob Potter, Holger Enge (cockroachfarm), Tom Lagan, Tom Todd, Eaphan (aaerius), Murray White, and your humble scribe Robert Laufer (RL).
On to the shop tour as you might well imagine, there are a lot of stages involved in creating even the most basic knife. In order to illustrate these various stages in a feasible amount of time, George set aside some knives at various stages of production for our lesson on the basics.
The first step is to select a pattern for the knife, such as the ones pictured below.
http://www.imagestation.com/picture/sraid3/pf76e33e0d38c0b6f24240c5c6526a632/fde901fa.jpg
Next, the pattern is traced onto the stock material (440C in this case). Note the blue coating on the steel this allows the scribe marks to be seen throughout the entire cutting process. BTW, although it does not show well in the picture, the middle piece of stock is actually a bar of Damasteel.
http://www.imagestation.com/picture/sraid3/p98837628072a157eb3d6bbe1654dc156/fde901f4.jpg
Once the blade is cut out of the stock (the piece with the blue coating on the handle), it is sent out for heat/cryo treatment. As you can see on the unfinished knife in the middle, the knife returns with some oxidation thanks to the heat treat. The heat treat ovens are nitrogen filled during the heat treat process to prevent oxidation but the nitrogen does leave a slight tan colour on the knife blade. George does some preliminary polishing to remove the oxidation. The white coating on the blade is a sticky plastic material used to prevent scratches from handling and to prevent careless knifemakers from cutting themselves.
http://www.imagestation.com/picture/sraid3/pf818fb14d641e9b859cbf7e5b0c96409/fde901ee.jpg
Next, a material is selected for the hand-guard (brass in this case) and is fitted to the tang. Once the guard is in place, a handle material is selected and attached to the tang via two-sided tape. The tape is used to keep the handle from moving while it is line-bored to ensure that the fastening pins will fit squarely through the two handle slabs and the tang. These stages can be seen below.
http://www.imagestation.com/picture/sraid3/p7f95b1138f7dbb8aedab9c0b13412ebc/fde901ed.jpg
Now the knife is ready for sharpening and polishing to a mirror finish. George selects one of his many sanding belts, depending on the desired finish , for the most part George does mirror finish on all of his blades. Here are the belts (on the wall)
http://www.imagestation.com/picture/sraid3/p54332df0b7ec61c7c33b50b40faea87f/fde901e9.jpg
and George sharpening away (note the sparks)
http://www.imagestation.com/picture/sraid3/pd8d23200b00dc4d9a1a9af3f92481c7e/fde901e1.jpg
Once the main edge has been ground, the knife is ready for finishing and polishing. Once again, George selects one of his many finishing wheels
http://www.imagestation.com/picture/sraid3/p8033288e306ec0da39a56897cb2e1bf5/fde901dc.jpg
and begins polishing
http://www.imagestation.com/picture/sraid3/pfed3c275e8b5089047ed2b5346829433/fde901d8.jpg
Before the process is complete, George will continually test for sharpness, as he does here with free-hanging newspaper
http://www.imagestation.com/picture/sraid3/p473ce7ab88f16cafaecf11fb574e078b/fde901d4.jpg
George shows the finished knife to us eager knife knuts.
http://www.imagestation.com/picture/sraid3/p9382e8b6a20197449e32bac44b069022/fde901cd.jpg
The final step is to etch in Georges logo using a low voltage AC power source and a silk screen with his name on it.
http://www.imagestation.com/picture/sraid3/p5b13f702f288d304bed3b5ed1c670d55/fde901c7.jpg
Here are some finished knives ready for shipping!
http://www.imagestation.com/picture/sraid3/p886911c4dc1fcadb92cf276d8b0dcf34/fde901c2.jpg
http://www.imagestation.com/picture/sraid3/p3449858279aafa1c27fea53c5a48a06b/fde901bd.jpg
http://www.imagestation.com/picture/sraid3/pec043ddd200e65e6cb00e64ebfd8e43d/fde901b8.jpg
http://www.imagestation.com/picture/sraid3/p0247eaac8e0edfd82b2f82f8dd2c9331/fde901b2.jpg
Now on to the restaurant the conversation started with a heated discussion of Canadian knife laws but the fisticuffs quickly ended once the Walker and Lovestrand started making their way around the table (for some reason we were distracted ). Heres a group shot:
http://www.imagestation.com/picture/sraid3/pd1c3c0c54228147322a9b318bac2437a/fde81974.jpg
As you can see in the pic, folders were quite well represented with at least one Axis lock, compression lock, liner lock, framelock, and Speed Safe available for all to examine. In terms of production folder brands, we had knives from Spyderco, EKI, Emerson, Benchmade Kershaw, and MOD. In terms of custom folders, we had a diverse range including a Tom Mayo XXL TNT, Dale Reif Matrix (which has now earned my smoothest opening folder I have ever handled title), and a spectacular Michael Walker art knife with a dazzling array of Bud Weston folders in the mix. Based on the samples of Westons work, many attendees felt that he will become the maker over the next few years.
A close-up of a few folders:
http://www.imagestation.com/picture/sraid3/pa1203ba3ad17601b85c11bfae802fefa/fde81973.jpg
Of course, there was no shortage of fixed-blades either. We had sub-hilt fighters, stag-handled hunting knives, Japanese cord wraps (not shown in pics), and A LOT of small integral knives. Once again, a wide array of custom makers was represented, including Eric Elson, Ivan Campos. Geno Denning, Jeff Diotte, Allen Blade, Brian Lyttle, RJ Martin, and Schuyler Lovestand.
A couple of close-ups of the Lovestrand
http://www.imagestation.com/picture/sraid3/pea300c5abf4ea60d1df4e6ce369bf724/fde81972.jpg
http://www.imagestation.com/picture/sraid3/pe6cf7890f4cc1d295215f0617205b130/fde81971.jpg
BTW, many of the knives passed around were INSANELY sharp and a couple of us did get cut (I wont mention any names besides, I still dont know how I did it oops was that out loud? )
Here are most of the attendees (Eaphan, Murray, Dale, Tom, Bob, Tom, Holger)
http://www.imagestation.com/picture/sraid3/p992b5ad099b227c41561b4bfc7c10ff3/fde8196f.jpg
And here I am with the Lovestrand
http://www.imagestation.com/picture/sraid3/pe60f3722fb72147401773dbae256f8ac/fde8196b.jpg
Thanks again to all of those who attended (and to all who read this post) I hope we do this again soon!
RL