I don't recall the FedEx pricing - I noted the Priority Mail price, which, as stated, is more than I generally pay when I'm shipping, and I don't have a merchant account. To be honest, I don't really care about minor differences in shipping costs; it's the time aspect that goes along with it. Free economy shipping 4-8 days. Pay for First Class 4-8 days. Priority 4-6 days, Express was something silly like 3-4 days.If I recall correctly the price BHQ had listed for FedEx 2 Day was about the price of a USPS flat rate small box. That's really not a bad deal.
The latency on actually getting stuff shipped is an issue, but a free snail mail option and a 2 day expedited option for $7-8 seems pretty reasonable.
I don't know what their economy shipping is...but, typically it's something like SmartPost or SurePost. If it's one of those, I will almost always choose to upgrade; but that's silly if the upgrades have the same delivery period.
By most accounts, BHQ is a decent company with which to do business. Accordingly, I hope they can get their issues sorted out before they lose more customers and recommendations.