Hey Larrin,
I love your articles and the new steel you designed. I don't disagree with you very often and I hardly ever disagree with you publicly. You're pretty smart and you have a PhD. I hope you'll entertain a little bit of a contrary POV.
I'm one of the people who prefer "better" ovens. I'm also one of the people who pre-heat the Evenheat oven (while empty) to a temperature above my target temperature, load my work and turn it back on at the target temperature. I started doing this to address issues that I observed with my Evenheat that I did not experience with commercial ovens I used in school or my own commercial oven. I'm not doing this for the fun of it, I'm doing it to solve a problem. This is a problem you might also experience if you were to heat treat a large number of knives and run them through their paces and start to debug the root cause of different failures. You might notice "Hey, some of these are behaving like it has a burned spot". "Oh neat I can make this sort of thing go away by modifying my process". "My goodness, this very inexpensive oven works but it isn't 100% superfantastic"
I think the small size of the oven and the close proximity of the
exposed coils expose the blade to uneven infrared radiation that can over heat areas of the work and areas on the blade can exceed the air temperature being measured by the thermocouple. This is exacerbated by the relatively low thermal mass and relatively high heat loss through the walls of this grade of oven necessitating extended burns of the coils. I don't know about the physics relating to the thermocouple in the oven and the thermocouple you're using vs the blackbody absorption of a particular workpiece, but I'm not sure it's safe to assume that your thermocouple measurements exonerate the oven. If you're measuring the air temperature and there are localized areas on the blade that can
exceed the air temperature I think that you could easily have an issue and not realize it. My
experience tells me this is true.
A great example of this phenomenon was the time I fried an egg on the trunk on a car. The air temperature was much lower than the truck. (you should never do this BTW, it's terrible for the paint)
I'm fairly certain you will get small random spots on your work well above the air temp if it sits in there next to blazing coils for an extended amount of time. If you'll soak the oven (empty) at temp above your target temp and load your work, your oven will safely come down to temp well before your work overshoots. And it will prevent your work from sitting in there with the coils blazing. This is a real solution to a real problem. Also as a hedge your can set up a scrap piece of foil to cast some shade on your work, the same as a sun umbrella above your head.
Also, I think there is almost never a need to pre-heat a
knife blade. In practice you're not going to get any significant distortion from skipping this. You're going to get distortion from how you handle the blade and in quench that dwarfs anything you'll see from the heat up. And there are ways of addressing distortion in your quenching and tempering practices that makes any minor movement during the heat up moot.