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- Jun 25, 2011
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Something I keep noticing, when searching the web for 'answers' to many of the mysteries of steel, sharpening, abrasives, etc., is there are a lot of very scant, vague references to technical documents that might have more insight, but often one is required to purchase the doc as a whole, to read more. That gets me to wondering, and it wouldn't surprise me if some truly advanced methods or technologies exist, but may either be proprietary to a corporation or patent-holder ('trade secrets', in other words), and may not be readily available to the public at large. I used to work in the semiconductor industry and, in that sector, new manufacturing technologies were zealously protected by the companies holding the patents, and they were likely patenting new ones at the rate of thousands per year. Companies that manufacture tools, steel, abrasives and other technologies related to our 'hobby' here might not be sharing everything they know about materials & methods either. Assuming something really is a game-changer or takes it to a whole new level, I can't really blame the inventor for playing it close to the vest, at least until they figure out a way to get rich off of it (that's my cynical view of such things, anyway).![]()
Hi Obsessed with Edges,
There are a LOT of extraordinarily advanced abrasion and polishing techniques, and I would expect many of them to be either patented, proprietary, or both. Here are just a few examples that I have heard of myself:
(1) Ion-Beam polishing is used to sharpen some diamond-coated razor blades until they are literally ten times (10x) sharper than conventional razor-blades. Conventional razor blades are sharp to about 0.4 microns, while these diamond-coated blades are ion-beam sharpened to 0.05 microns.
http://www.technologyreview.com/computing/25988/
http://www.google.com/url?sa=t&rct=...-oDgDA&usg=AFQjCNH31y8vOooTMt01DaDjb9NgmPtjmg
http://en.wikipedia.org/wiki/Figuring
http://en.wikipedia.org/wiki/Ion_milling_machine
(2) Diamond microtome knives are honed and polished until they are literally a hundred times (100x) sharper than conventional razor blades. Conventional razor blades are sharp to about 0.4 microns, but these diamond microtome blades are sharp to 0.005 microns. As you might expect, the cutting edge is accurately aligned with specifical crystal axes of the diamond. btw, you can buy one for only around $4k, and it comes with a free wooden box!

http://www.tedpella.com/diamond_html/diamondk.htm
(3) Computer chips have extraordinarily precise surface polishes, both before and during lithography. For example, in order to lay the layer of interconnects in some CPU's, the surface is first polished flat so that additional layers of interconnects can be applied. This polishing is extraordinary in that it does not damage the layers underneath, while flattening the surface.
http://www.research.gov/research-po...ardDetailEvent_rsr&awards_1_fedAwrdId=0620428
http://jes.ecsdl.org/content/138/11/3460.abstract
(4) Magnetorheological polishing: A magnetic fluid is used as a carrier-medium for abrasive particles, and is controlled with magnets. Being researched for ultra-precise and ultra-smooth polishing of optical lenses and mirrors.
http://www.opticsexcellence.org/SJ_TeamSite/RS_mrf.html
(5) X-ray telescope mirrors are polished until atomically smooth. For conventional materials, you can't get more polished than this.
http://www.mpe.mpg.de/xray/wave/technologies/mirror.php
(6) Special burnishing and polishing techniques were used to make the rotating spheres in one of the most precise gyroscopes ever manufactured.
http://einstein.stanford.edu/TECH/technology1.html
(7) Standard optical polishing of glass lenses is often done with cerium oxide. The polishing is both mechanical and chemical, and often the surface of astronomy mirrors are accurate to within 1/10th wavelength or better, with some optical flats being accurate to 1/60th of a wavelength of visible light. Visible light is around 0.38-0.74 microns.
http://www.edmundoptics.com/optics/...-100-single-surface-optical-flat-mirrors/2746
(8) Needles used in atomic-force-microscopy (AFM) and scanning-tunneling-electron-microscopes (STEM) can be as sharp as a single atom. I forget, but I think these are sharpened using ion-milling/ion-beam polishing.
Hope this was fun, if nothing else.

Sincerely,
--Lagrangian
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