'Shamu'- Loriendesign Prototype by Charles Vestal

Lorien

Nose to the Grindstone
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Hi folks,
I have a WiP thread for you here.

Charles Vestal kindly took photos of his build of this prototype, and provided the disk to me when I met him and collected this knife at the Blade Show this year.

Custom knives take time to build, and this project has been in the books for almost two years, but it didn't start off with this knife. It was this thread which caused me to contact Charles, and this knife that I yearned for;



The extra thick chute was the knife that I had originally wanted Charles to make for me, but over time I changed my mind, due in part to my recognition of my own compulsiveness, and mostly due to finding a very similar knife by another maker in the custom knives for sale forum at an unbeatable price.

I didn't want to cancel my order, though because that's kind of shabby, and kicked around the idea of another Loveless pattern, like a Lamb- something useful. But, no matter how many photos I examined or how much I tried to convince myself that I was completely happy with that option, I just had to be honest with myself and recognize that there just didn't seem to be an existing pattern that I really, really wanted.

Going out on, what I thought to be a limb, I asked Charles if he would be interested in taking on the job of building a prototype for me based off a pattern I drew up several years ago. It was, therefore, surprising when he immediately agreed to it, and welcomed my suggestion with an open mind.

With a renewed sense of purpose, I set out to refine the pattern called 'Shamu', and approached it with the intention of creating something that borrows a little from Bob Loveless' and Bob Lum's respective schools of design- two designers I'd place in my top 10 favourites. The result is something that I think fondly as 'Lumless' design :)

Now, unfortunately, I don't have captions for the photos. It's all pretty self explanatory, and perhaps Charles will pop in from time to time to answer questions, or perhaps provide me with captions that I can update the photos with. Or, perhaps not. But regardless, this thread will give a unique look into the shop and process of one of the finest cutlers in the business. There are 65 photos, so this will take a few days to complete.



Please enjoy :)
 
I LOVE, LOVE, LOVE that!! Chute knives are my absolute FAVORITE fixed blades!! That one is out of this world!!
 
Profile grinding;
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Cleaning up the blank to 400 grit


Marking where the tang taper will stop
 
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A little Trig. to figure out where to set the sine plate magnetic chuck for tapering the tang.
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Tapering the tang





Just the number we were looking for. The rings are the shims i use to set the height of the sine plate.






 
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Rough grinding the blade bevels
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Slotting the guard/bolster.
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guard fit


pattern to go by.


Guard fitted


The notch the guard slide into.


1/8" pin stock for attaching the guard/bolster.





Drilling the pin holes.



 
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We interrupt the regularly scheduled WiP to bring you a message from our metallurgical wizards at Peter's Heat Treating, mainly Brad, who is expertly hardening this CPM S35V to 60-61HRC
 
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400 grit belt ready
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Blade bevel clean up





Blade at 1000 grit cork belt finish.


800 grit hand sanded
 
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the one you showed me at blade was really slick. Clean work and kewl construction :cool:
good job guys
 
I've added a caption to one of my posts. A big kiss for whoever finds it first :)

Charles has since provided captions for this WiP, (thanks man!) and I will be adding them as time allows.
 
Captions have now been added.
More photos coming before the end of the day :)
 
Bottom of the Guard/Bolster shaped.
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Beginning to look like something


Bolster thinned down and crowned.


removing some meat off the tang



 
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Pucker factor at a high level as we grind the swedges.
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rounding the spine
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pins cut and the ends domed








Pins peened


Ground even


Marbled Carbon fiber scales cut to size
 
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