The Bolo Machete Project.

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Sep 9, 2005
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BRKT's Custom 13" machete inspired me. I thought I'd try something with a Tramontina Bolo. Trouble is, I'm not Mike Stewart and and all I have is a cheap belt sander and a Dremel tool. I can do the convex edge just fine. I decided to play around with reshaping the existing wood handle to eliminate "pinky burn" that the standard profile causes me. And a friend is working on affordable sheaths.
Here is the original with my first prototype handle.
ProjectM001.jpg

But I went a bit too far with the sander.:eek:
Proto002.jpg

The middle one is my second attempt. The one on the right is my old beater.
Proto006.jpg

Then it was suggested that I round out the handle I did on the beater. It feels better and still has some swell at the end for safety.
Proto008.jpg

This may be the general shape I end up going with.
Proto009.jpg

Proto010.jpg

Proto011.jpg

Proto012.jpg

Which one do you machete users like best?
These babies are really sharp. Thank god they weren't expensive.
 
The middle one is my second attempt. The one on the right is my old beater.
Which one do you machete users like best?

From my handling of blades, I'd go with the one on the right as a tool/outdoors blade; just enough of a palm swell for controlled or precise cutting but with a bit of a pinky catch at the pommel-end for retention in chopping.

The one on the left I'd use for eskrima/arnis practice :D :thumbup:
 
One thing is for sure. No two handles will be exactly alike. :D Maybe my neighors can use the prototypes. Those that aren't frightened by large sharp things and don't use powered weed eaters with steel blades to do what these machetes can do quicker and easier. I got my new 3M finishing belts in. These bolos are scary sharp now.

proto013.jpg

proto016.jpg
 
Darned foreigners! I found a new Condor bolo for $40 with a leather sheath. And they come with a hand finished edge. Look for a biased bolo chop off coming to a forum near you soon. I'm sure my project had Mike and the BRKT shop shivering with fear having to compete with the Horn Dog Bolo! Oh well, it was fun. I have the BRKT machete and love it. Wonder what it would cost to put micarta scales and have a nice leather sheath made for the Tramontina bolo? Probably over $150. :eek:
 
Those look very comfortable

Let us know how well they do..

Great Photos too........

Dr.Bill
 
You could do the handles in micarta yourself for pretty cheap and a decent leather sheath. Both combined would be well under $100.00 in cost. I wanted to throw some micarta on the same tram bolo but haven't got around to it yet. Good thread BTW. I like the middle one.
 
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I guess I need to buy a jigsaw and drill press. Some clamps and glue. Got a fastener factory right near here. If you do a micarta handled Tram, be sure and show us. I like Tramontinas. :D
 
I know some other forum members have had some bolos modified. Please feel free to post pics of your bolos or any machetes you've modified. I love seeing what others do to these practical tools. For the money, it's hard to beat a Tramontina.
 
This is my project killer. UPS just delivered it. There is no way I can buy a Tramontina, put on the polished convex edge and improved handle, and put it in a leather sheath for what this Condor sells for. I feel a Cold Steel, Tramontina, Condor bolo chop-off coming on.
CondorBolo001.jpg

CondorBolo002.jpg


This is the factory edge!
CondorBolo003.jpg

CondorBolo007.jpg
 
Do it! Do the chop off. I was curious about the condor bolo too. It's 420HC right? The handle looks comfy.
 
Do it! Do the chop off. I was curious about the condor bolo too. It's 420HC right? The handle looks comfy.

There is nothing to do to this machete but use it. It has a 15 3/8" long blade of German 420HC steel. The handle feels fine. It is just a bit heavier than the Tram. The CS bolo has a 16" blade and an aweful handle (it's the shape, not the material). I'll put a good convex edge on the CS and we will see which of the three does best this weekend.
 
The chop off will determine if I snag a condor or not. Great thread. BTW if you need some funky micarta for the tram I might be able to hook ya up with something I have here Horn Dog.
 
They aren't bolos but since you asked...

I had problems with a Tram handle's rivets loosening (granted, it was after quite a bit of use). That's what started me on swapping out the scales instead of just sanding them. I think the one on the left in your pic looks oversanded as you mentioned. It seems to me that the concave handle would bunch the fingers together and, combined with a bit of sweat and a bit of grit wouldn't be much fun.

I use mine mainly for clearing shelter sites and harvesting shelter materials but I don't do much chopping with it. I typically use the baldric for it to drag longer/thicker lengths into camp for firewood and lay out a star-shaped fire, actually burning the log's length down - WAY less effort than chopping.

I've changed mine a bit to suit me better...(sorry for the phone pics!)
C071508_0953_00.jpg

A bit of a thumbramp helps with finer work especially for notches, shaving bark off, and for shaving a surface flat. What thee pics don't show is that the first 6" of the edge (closest to the handle) is much sharper than the rest. The scales are cherry with brass pins and treated with linseed oil.


This is a back-edge a couple inches long that helps with drilling (hence the guard as well) and is amazing for splitting bark prior to peeling it off in a sheet. Using the belly works, but not nearly as well and it's tougher to keep the cut straight - it wants to wander and follow the bark. That's been my experience with red cedar bark anyway. It also lets you sharpen the edge right up to the tip (not really an issue with bolos from the looks of it)
0715080951.jpg



These are the sheaths I'm doing now - 1/8" mahogany ply with yellow cedar for the mouth and for the welt. The whole mess has a layer of 6oz glass and epoxy over top and weighs less than the tram itself. The best part...it's not one of the soft pouches they're shipped with ! The baldric terminates in a double fisherman's knot so I can 'open' it to slip the sheath in and tighten it down. The wider yellow cedar mouth stops it from dropping all the way through. While I'm hiking, it rides in the sidestraps of my pack tucked into a 'bottle pocket'. The baldric comes out when I stop for the night and drop the pack. The sheaths are amidextrous because...well...see my username, nuff said :D!
C071508_0954_01.jpg

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Cherry handle, cherry/teak scabbard:
C071508_0956_00.jpg

This sheath is right-handed (D'oh...long story) so it's mainly a wallhanger, lol. The handle is about perfect though and has about 10 coats of spar varnish so it feels great in the hand. I made a leather frog for this one that now serves as the belt part of the baldric for the other sheath.

Not sure if it's clear in the pics, but I like to hit 'em with an orbital sander loaded with a 100G disc. It smoothes out the tooling marks and really seems to make them easier to clean. Trying to carve or even just feather a stick with a gob of pitch on the sharp bit is no fun.

I want to try a bolo so I'll probably do a sheath like the (green) plywood one with a slit and a couple leather straps like that Condor one. How do you like it so far ? I'm not a fan of the crappy pouches they come with, I wrapped mine with gun tape (OD duct tape, 100MPH tape) but after an unplanned slide partway down a bank the mach cut right through it. Again, cedar bark to the rescue - not pretty but it worked. Been sold on hard sheaths for these things ever since.

blade of German 420HC steel
Pretty rare to find a SS machete isn't it ? I'm looking forward to seeing how it fares for you.
 
Cool sheaths and great work with the handles Lefty. I had the same feeling about using a hard sheath. Anything that is just a thin sheet of nylon doesn't sit well with me. Knowing me it's a recipe for disaster. What do the tangs look like on your trams once you remove the factory handles? Are they just sealed with rivets?
 
I need some links for people making kydex for the Tram Bolo. Any help would be appreciated. Mac
 
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