Now I know why handmade hatchets are expensive! I spent about 12 hours rasping and sanding this weekend, and I'm not done. I'm sure a professional would knock it out in a few minutes, but it's still a custom fit. When you're inexperienced head alignment is harder than it sounds, front to back, edge left to right and head tipping right to left. To re-cap, I have an 18.5 oz plumb hatchet head and an 18" handle house hickory handle.
The head wouldn't fit on the handle right out of the box, so I sanded it with a drum sander on a drill press. When I first slid the head on it was parallel to the top of the handle and the edge appeared to be pointed down somewhat, which I liked. To get the head down farther I had to sand more. The more I sanded the more the edge went up. I finally figured out that the back of the handle was pushing on the back of the eye lifting the edge, and there was too much wood under the front of the eye.
I confess, that I removed the head several times, which is probably a no no. However, this was an education and I had to figure out what I was doing wrong for the next time. At any rate, it's pretty well aligned and there's no wiggle in any direction. I still have to drop the edge a little more and set the wedge. I have one more question.
The only gap is between the top of the handle and the front of the eye. I under that traditionalists may bristle at this, but I want to fill the gap to prevent loosening. I was thinking about "hot glue" as it basically plastic, cools hard but still has some flexibility.
What do you guys think and is there something better to use? Thanks
The head wouldn't fit on the handle right out of the box, so I sanded it with a drum sander on a drill press. When I first slid the head on it was parallel to the top of the handle and the edge appeared to be pointed down somewhat, which I liked. To get the head down farther I had to sand more. The more I sanded the more the edge went up. I finally figured out that the back of the handle was pushing on the back of the eye lifting the edge, and there was too much wood under the front of the eye.
I confess, that I removed the head several times, which is probably a no no. However, this was an education and I had to figure out what I was doing wrong for the next time. At any rate, it's pretty well aligned and there's no wiggle in any direction. I still have to drop the edge a little more and set the wedge. I have one more question.
The only gap is between the top of the handle and the front of the eye. I under that traditionalists may bristle at this, but I want to fill the gap to prevent loosening. I was thinking about "hot glue" as it basically plastic, cools hard but still has some flexibility.
What do you guys think and is there something better to use? Thanks