The Mini Hatchet

Hey Hacked,

Can you give me more info on the tools you used to thin down a handle? And perhaps the process you used? I have 2 handles that I am about to work on that need to be thinned down, last handle I thinned down I just used a electric sanding handle held with 40 grit, it took a very long time. I assume there is a better way.

Thanks!

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I sort of just copied COTS and went with a basic RASP. The bigger one is aggressive and removes material fast. The little one is nice for finer work and areas where you need to move slowly.

I also use a hatchet and even a table saw at times depending on how much material I will need to remove. The table saw is mainly just for when I'm fitting a handle intended for a larger eye to a head like the Craftsman in one of my last posts. I draw out my lines for the length of the eye and rip off some material quickly to give myself a good starting point. The hatchet and knife can be used to remove material quickly as well, but you need to be careful with hickory since it has a tendency to tear out. I want to get a spoke shave at some point but reality is that the bulk of my work is done with the rasp and then the palm sander.

I like to mark out the cut I will make to form the fawns foot first and with ink. I then follow that thinning down the sides of the axe, forming a swell, and following the existing curves for the most part on the front and back. I try to spend equal time on each side, and I stop and inspect the handle visually and by hand along the way. You would be surprised at the little imperfections that you can feel but do not see on a handle. Mark them with a pen or pencil and work them with the rasp, even if you've already moved on to finish sanding as I find a lot of my little mistakes at that point.

When all that is said and done and the head is fitted to the head for the final time I make the cut to form the fawns foot by hand. I also sand out the rasp work right near the cut by hand as well. Both so I don't lose the line I drew, and so I don't round off the swell by mistake.

I would take a look at COTS project thread as well, I got a lot of my inspiration to put some extra effort into my handles from him and others. Next big step for me will be sourcing some lumber to start making at least some of my handles from scratch. Hopefully I can pull it off.
 
I recently picked up the Harbor Freight 1x30 belt sander and used it one two handles for the first time yesterday. I worked really, really well for thinning the handles I was shaping with the 80-grit belt it came with. I also picked up a 40-grit belt for more aggressive material removal. However, it can remove too much if you aren't careful, so i would use it to only shape/remove material, and use the rasps and sandpaper for finer/more critical shaping (like the eye).
 
Got this one cheap. Certainly made by Vaughan. I normally don't go for NOS so I'll resist the urge to use it and put it back for a looker. 11" overall length.
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Got this one cheap. Certainly made by Vaughan. I normally don't go for NOS so I'll resist the urge to use it and put it back for a looker. 11" overall length.
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It's not that old and it's not valuable, so I'd just use it. It was meant to use, so why make it a bench warmer .
 
Nice find, it's a little different from the Vaughans I've seen up to this point, but close enough that I would guess you're right.
 
Nice find, it's a little different from the Vaughans I've seen up to this point, but close enough that I would guess you're right.

Vaughan also produces tools ( possible their mini's ) identical to that with the grayvik brand on them.
 
I had never seen a mini with the Palco decal, I couldn't find them on Palco's website so I think they dropped them.
I knew it wasn't old or valuable but i paid less than I would have for a new Vaughan. Just thought it would be a neat little piece to have.
 
I had never seen a mini with the Palco decal, I couldn't find them on Palco's website so I think they dropped them.
I knew it wasn't old or valuable but i paid less than I would have for a new Vaughan. Just thought it would be a neat little piece to have.


I guess since the marking are all in sticker form, you could save it .

I'd use it ( but that's just me )
 
I was out doing some tree trimming today with my sub zero, and it worked really well.
One of the reasons I felt like it wasn't thin enough is because it didn't sink well into wood ( i was testing on 4x4's )
But now that I've started using the giant stump in the front yard as a chopping block I stopped second guessing this little beast.
It sinks itself real deep, and preforms as well if not better than I see the gransfors mini doing on YouTube videos.
I think that seeing them sink into stumps was deceiving me.


FYI I previously wasn't using the stump as a chopping block because my dad got from the neighbors a long time ago as a yard decoration and had some lawn ornaments setting on it.
 
Hey there, just wanted to appreciate y'all for this thread! I'm just starting to work on some hatchets as Christmas gifts for family members and truly loving the experience so far. I've made sure to collect a few extra heads for my own use and pleasure. Great work by all of you here!


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Hey there, just wanted to appreciate y'all for this thread! I'm just starting to work on some hatchets as Christmas gifts for family members and truly loving the experience so far. I've made sure to collect a few extra heads for my own use and pleasure. Great work by all of you here!


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No problem, that's what this thread was started for ( I'm pretty sure anyway 😁 ), to show people that there's nothing wrong with buying these little project hatchets.

So what type of hatchets are you gonna give out, and what do you plan on doing to them ?
 
Yeah the projects seem like a blast!

Well, I came into a large unprocessed tree from a neighbor who wanted to get rid of it last fall. so I processed it all with a fiskars axe I have and I've been using it as firewood in my fire pit and fireplace all winter. But breaking up the smaller branches into kindling has been a chore with my belt knife so I started looking for a hatchet.

I swung by some flea markets and garage sales and found a few good finds (plumb boy scout hatchet and a super banko Swedish made?). My family does a homemade Christmas every other year so I thought it would be fun to do.

For me it will mainly be for camping/backpacking trips and for backyard use. For my father and brothers it will likely go into an emergency kit and that will be that.

I'm not sure quite yet how much reshaping of the bits (thickness) I want to do for the gift ones yet. I figured I'd choose one to play with and see where I land in a few months time.

I will definitely be posting pictures as I go and I'm sure I'll be asking for advice as well!


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Yeah the projects seem like a blast!

Well, I came into a large unprocessed tree from a neighbor who wanted to get rid of it last fall. so I processed it all with a fiskars axe I have and I've been using it as firewood in my fire pit and fireplace all winter. But breaking up the smaller branches into kindling has been a chore with my belt knife so I started looking for a hatchet.

I swung by some flea markets and garage sales and found a few good finds (plumb boy scout hatchet and a super banko Swedish made?). My family does a homemade Christmas every other year so I thought it would be fun to do.

For me it will mainly be for camping/backpacking trips and for backyard use. For my father and brothers it will likely go into an emergency kit and that will be that.

I'm not sure quite yet how much reshaping of the bits (thickness) I want to do for the gift ones yet. I figured I'd choose one to play with and see where I land in a few months time.

I will definitely be posting pictures as I go and I'm sure I'll be asking for advice as well!


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Vintage axes are always the first option when looking for an axe, way to go 👍
 
Vintage axes are always the first option when looking for an axe, way to go [emoji106]

I've done some tool restorations for wood working tools in the past and have definitely learned that vintage tools aren't to be underestimated. A little rust and grime often hides tools that cannot be bought these days.

I also think my dad would love to get an old boy scout axe like he used as a boy.

Looking forward to it all!
 
I've done some tool restorations for wood working tools in the past and have definitely learned that vintage tools aren't to be underestimated. A little rust and grime often hides tools that cannot be bought these days.

I also think my dad would love to get an old boy scout axe like he used as a boy.

Looking forward to it all!

I'm sure it'll make a great gift for your dad.
If you plan on making a sheath or bit cover, you can get 5lb bags of leather scrap from a hobby store.
I go to Micheal's crafts stores, but I'm sure whatever hobby chain that's in your area will have them.
 
I'm sure it'll make a great gift for your dad.
If you plan on making a sheath or bit cover, you can get 5lb bags of leather scrap from a hobby store.
I go to Micheal's crafts stores, but I'm sure whatever hobby chain that's in your area will have them.

Thanks, I appreciate the tip. I will be doing the leather working later down the road. But I'll keep that in mind.
 
Had this 14" handle that a 1 lb craftsman came with. It was cracked too deep to put the 1lb head back on so I cut it down and fitted this mini. Feels great, I think I'll like it better than my straight handle mini. It's now 12" overall length.
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Looks great Rockman0! I need to get back to work on making a haft for my Vaughan. I've been busy lately, some good some bad. Should have a couple of trips coming up soon that a mini would be fitting for. For now here is the only thing I've worked on lately.

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Good to see this thread is still going!
 
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