The knife is a perfect freakin' beast now after a disassembly and about 5 minutes of TLC. Not a big deal. I agree, none of my other CS tri ad folders have come like that, the QC seems to be very good over all. I stand by what I said though, I would have been pretty annoyed if it were a $150 knife.
Glad to hear that your experience with the Recon XL was not representative, and that you're enjoying the knife. I think it's a great model.
I'm just curious, do you have figures to back this up?
Figures? No, I'm not a Cold Steel sales representative. But I do pay attention to the market. You will find very few brick-and-mortar or online knife dealers (as opposed to general retail or sporting goods marts, as you mention) that do not carry Cold Steel. Dealers don't tend to stock brands that don't sell well.
I mean, I love Cold Steel, but it is NOT Cold Steel I see in stores around here. I can go to lots of big name stores, Walmart, Academy Sports & Outdoors, Cabelas, etc, and I see lots of Kershaw(including ZT at some places), lots of Buck, some SOG and Gerber, plus some crappy Winchester/Smith & Wesson brand stuff...but NO Cold Steel. Hell, there's not a single store that sells knives around here that carries Spyderco, Cold Steel, or Benchmade, unless it's a specific knife store like House of Blades. Kershaw, Buck, and SOG otoh I can find pretty much anywhere. Cold Steel, I have to go online, same as I do with Spyderco or Condor.
Your observations actually help to make my point. Gerber, Buck, Kershaw, and SOG may indeed sell more knives among the general public than Cold Steel, but they are not really considered Cold Steel's competition, especially among Blade Forum members. The other brands you didn't see--Al Mar, Benchmade, Spyderco, Emerson, Zero Tolerance (I know you ran into a few), CRKT, and maybe even Hogue, Microtech, HTM--these are deemed Cold Steel's competition. And Cold Steel certainly sells as well as any of these. Cold Steel also makes knives that are the equal of, or better than, knives made by any of these makers.
What ruffles me a little is an increasingly pervasive attitude here in the Forums implying that now that Cold Steel has made improvements to its blade alloy selection (a practice they've adhere to throughout the company's existence), they're finally in the "Big Leagues." It's the equivalent of General Motors producing a carbon-fiber-body sports car and people responding by saying, "Now GM is finally in the Big Leagues!" I hate to break it to people who don't know their knife history, but Cold Steel has always been in the Big Leagues.
As just one example, look at longevity. Here's a quick rundown of founding dates for the companies mentioned.
Gerber 1939
Buck 1961
Kershaw 1974
Al Mar 1979
Benchmade (formed as Bali-Song) 1979
Cold Steel 1980
Spyderco (as a knife company) 1981
SOG 1986
CRKT 1994
Microtech 1994
Emerson 1996
Zero Tolerance 2006
Hogue 2009
HTM 2009
Many companies have come and gone within these years, too. You don't survive as long as Cold Steel has by resting on your laurels. I personally don't think Cold Steel has ever demonstrated a willingness to do so, regardless of what steel they are using in their knives.
-Steve