Well, I finished re-installing the tranny Saturday the 30th. Now for some riding, without tranny oil flying everywhere.
Here's a pic of the tranny just back from the mechanincs house last Wednesday with a brand new Andrews gear set, (not close ratio 1st & 2nd) I put it on the cycle frame to be out of the way.
On Thursday after work, I set the tranny on my workbench for final assembly, note the Service manual at the page I needed to use for this job.
Here's a pic of the tranny after install, to accomplish this I had to remove some more hardware fromt the cycle, they were the brake pedal unit and the front pipe. During this procedure, you torque the tranny mounting plate to the frame but you must leave the tranny loosely connected to the mounting plate to obtain correct chain/sprocket alignment.
Next I needed to torque down the final drive sprocket, in order to do this I installed the rear chain and blocked the rear wheel in order to prevent the sprocket from turning while the torque is being applied, I used a special socket that I made, could have bought one but why buy when you can make it yourself. Note the shifting levers above, the front one I've had to replace at least 5 times over the last 20 years, a very lousy design by HD. The rear lever is also new, having replaced the OEM part, both of these parts will soon be labelded obsolite by the Company, luckily I was able to get them both from a local HD dealer who had bought up the inventory of a very old dealer who went out of business.
Next I Installed the inner primary housing and chain and sprockets, for this I used a special tool ([also home made] painted red). After the inner primary is on, you torque the cover to the engine first, then when you tighten down the tranny to the inner cover it aligns the chain/sprocket, then you torque the tranny to the its mounting plate. In the second pic you will notice that the 2 front bolts inside the cover are wire locked together, wouldn't want one of those to come off and fall into the chaing
that'd stop you in a heartbeat.
She's finished now, I took her out for mini sea trials yesterday, everything is working all right, but I really didn't driver her long enough to make sure every thing is alright. I guess I'll have to do that today