Introducing the Fletcher Knives HVT (Horned Viper Thrower)

Fletcher Knives

STEEL BREATHING BLADE MAESTRO
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I've asked my father several times if there is any kind of knife he would want me to make for him. He's not as much of a "custom knife guy" He's plenty outdoorsy and likes all the same shooting and fishing and everything I do, he just doesn't care about the big ticket knife scene. He's just fine with whatever cheap, functional knife he has with him. It really drives me nuts. Anyways, while he does care about my new career and does like to see me making strides and getting more recognition for my skill, he just doesn't need a "fancy knife", so he's never taken me up on it. The last time I aksed him, he said, "well... I liked that throwing knife I had when i was younger. Sure was fun chuckin' that thing around at logs and trees. I guess if you ever got around to it, I wouldn't mind a throwing knife." So that was that. Now he's getting a couple of throwing knives for Xmas. They're leaving to come here tomorrow from Memphis so I know he won't see this so i can go ahead and post it.

I wanted to do something special for these throwers. I've had a ton of throwing knives and have a pretty good understanding of them. I wanted something I hadn't seen before and something that could really take a beating. One thing I thought of right off the bat was NO CUTTING EDGES. I hate it when throwers are sharp. I don't see a need for it and it just makes them a little more dangerous. Here is what I came up with.

Specs:
OAL: 10"
Handle Length: 4.875"
Steel: 1/8" thick 1075 spring hardened to 50rc (Ghost Scale)
Handle Material: Layered bright yellow and black G10
Pins: Top and bottom are black fiberglass, middle is stainless, brass, and copper mosaic

I deliberately DID NOT take pictures of a few parts of this process, like etching the Ghost Scale, as they are trade secrets, but I documented just about every other part of making them. Here ya go. Enjoy the pictures.

Here are the concept drawings.

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Now to get grinding.
I've never tried doing a double edge dagger grind like this. I think it turned out OK for my first time. Not perfect, but still just fine.

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I decided in my head before I started that it would be easier to grind the bevels before I made the horns so I ground the horns in afterward. I think I was correct. I doubt it would have been very easy to get those grind right with a wavy edge on the steel.

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I used the marker to give myself a rough idea of where i wanted the horns. I used the 4" wheel and the 1" wheel to get it just right.

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I didn't take pictures of the queching or tempering because it just didn't work out. I also didn't take picture of me doing the Ghost Scale etch. That's because it's secret. shhh.

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Call me anal, but I like to get the scales nice and cleaned up before I start drilling and shaping.

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Continued....
 
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I decided to bring the scales in a little from the edges of the handle so that if the handle smacked the target or the ground or a rock, it had a chance of just impacting the tang and not hurting the scales. Unfortunately, shaping those scales by eye like this took forever.

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My least favorite part of making any knife, the hand sanding begins.

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Continued...
 
All nice and cleaned up. Ready for some glamour shots.
I also made him a little picture book of the entire process, which I'll give him first. Then when he gets to the "Merry Xmas Dad" picture, I'll pull the package out from behind the tree. I'm hoping it will be a nice surprise. I know that he has no idea that he's getting these. He has forgotten all about our conversation.

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I made a tes blade to dial in where I wanted the balance point and found this to be the perfect spot. It gives it a pretty controllable rotation.

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This is what I would have said if I was raise in the Bronx:
"You have mad skills, yo"

That's amazing. So much effort into a pair of throwing knives.
 
A. You are a mad man when it comes to pictures. That was awesome. As much as I love knives I never knew how many processes went in to making the things. I am shocked over the pictures alone, I think I would be even more so if I saw it all happen.

B. Bad Ass gift for the pops. He should definitely like that and it should bring back some youthful memories.

C. Have a Merry Christmas and keep up the great work.

Whitty
 
Dylan, those are amazing! The WIP pics are priceless, too. It's time for me to give it a shot with the new KMG, and your pics are filling in a few blanks for me! I need to get a heat-treat oven...

Are those going to make it to production?

My 5 year old daughter saw your pictures and said, "I like the handles, they look like the sun!" :)
 
[youtube]xuIYhJZsWRw[/youtube]
 
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I want one! Add them to the lineup please.

Dylan, those are amazing! The WIP pics are priceless, too. It's time for me to give it a shot with the new KMG, and your pics are filling in a few blanks for me! I need to get a heat-treat oven...

Are those going to make it to production?

My 5 year old daughter saw your pictures and said, "I like the handles, they look like the sun!" :)

I might do a few special runs of these. They were surprisingly hard to make. I thought they would be a lot easier since I would be skipping a bunch of the normal process of knifemaking like finish grinding, but they ended up taking just as long or longer to make than a standard Delta Foxtrot. lol
 
Damn those are going to make a nice present! Thanks a ton for all the pics too. It's cool to see the process.
 
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Man, this picture says it all . . . If this was me, I would not know what to say.
Dylside, thanks for taking the time to show how much work & how many steps go into knife making. BACUSTOMKNIVES did the same thing about 3 months ago & both of these are the first time I had any inkling of the amount of labor involved. Next time you are up in our neck of the woods, let me know & the first round of cheese coneys & 4-ways are on me. Thanks for your time, absolutely great shots.
Merry Christmas from the Buckeye state & Lebanon area,
Be safe.
 
I got to see the knives when the clamps were on, they did not have a very good balance
HA HA.The knives looked impressive in person with the yellow handles. Great work and have a happy holidays.
Thanks,
Michael
 
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Man, this picture says it all . . . If this was me, I would not know what to say.
Dylside, thanks for taking the time to show how much work & how many steps go into knife making. BACUSTOMKNIVES did the same thing about 3 months ago & both of these are the first time I had any inkling of the amount of labor involved. Next time you are up in our neck of the woods, let me know & the first round of cheese coneys & 4-ways are on me. Thanks for your time, absolutely great shots.
Merry Christmas from the Buckeye state & Lebanon area,
Be safe.

You got it! I could use some coneys RIGHT NOW!
 
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