Step by Step Guide to finishing Burl & Figured Wood Handles

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Dec 7, 2008
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This is a quick and easy guide to finishing burl and other figured woods for knife handles. This method works well with both light and dark colored woods. For this demonstration I used maple burl (hardwood) and redwood burl (softwood).

I am not saying this is the best or only way to finish burl. It's just a quick and easy way with results that will rival some of the longer more drawn out processes.

Before I go further I have to admit this tutorial did not begin with pure motives. Even though the comment was not aimed at me, I took offense at something someone said. To paraphrase "dishonest wood sellers will wet their wood for photographs to make it look better than it will when you actually finish the wood". When I photograph wood for sale I mist it with water so you can get a better idea what the coloring and figure will be like when you finish it. Dry, unpolished wood will only give you a hint and If you don't know what to look for you may end up getting something different than what you expected. My wife told me "don't get angry, just show them how to finish wood the way you do it".

The first two photos show a couple blocks of some scrap material I am using for this guide. The first shows the blocks dry and the second with the blocks misted with water. You will see a big difference that you can compare to the photos of the finished pieces at the end of this guide.

Dry Photo unfinished blocks
finish001.jpg


Wet Photo unfinished blocks
finish002.jpg


The first step after you have shaped your handles is a thorough sanding. Working through the grits up to 400 grit is good enough for most woods. The next photo shows the blocks sanded to 400 grit.

400 grit photo
finish004.jpg


After the wood has been sanded to 400 grit it is time to get it ready to be oiled. Using your air compressor and an air nozzle blow off any dust from sanding.

We mix our own oil (1/3 linseed, 1/3 paint thinner, 1/3 varnish) but you could just purchase a can of danish oil for similar results. I use a brush and apply a very liberal coat of oil to the wood. After it sits for about 10 or 15 minutes I apply a second coat. Depending on whether I am in a hurry or not I let it sit for about an hour and then wipe it down with an old t-shirt.

Next with the compressor and air nozzle I blow out any excess oil that can accumulate in checks, voids and open grain. This step is important, otherwise that excess will bleed out resulting in an uneven finish.

Next photo shows the blocks after they have been oiled.

Oiled blocks photo
finish005.jpg


The normal way to do an oil finish is to build up successive coats for a good finish. That can take days. This is where I steer away for the old school way of a hand rubbed oil finish.

Some times when you oil the wood you will see some sanding scratches you did not notice before. Normally you would have to re-sand the wood and then re-oil the wood. As long as the scratches are not deep, the next steps will correct minor blemishes.

Without waiting for the oil to dry fully I use a top coat of lacquer. It is up to you whether to let the wood dry overnight or not. When I make boxes I just wipe off any excess oil and go to the lacquer step. I use Rudd brand Aerosol with a satin finish.

Lacquer can photo
finish006.jpg
 
Before you use the lacquer a couple tips.
#1 Spray the lacquer in a warm area. If the can feels cold from being stored in an unheated area, allow it to warm up to room temperature before using. Otherwise the finish will look like orange peel.
#2 Spray the lacquer in a dry area. If you do it outdoors when it is cold or rainy the lacquer will blush giving it a milky appearance.

With that out of the way. Make sure you shake the can thoroughly and spray the wood with a light coat of lacquer. By placing the wood somewhere that has a light source behind the wood you can see the reflection on the wood to make sure you are getting an even coat.

Very Important. Only spray a light coat. After a few minutes you will see that the reflection on the surface dulls meaning that coat is dry. Repeat spraying a light coat 3 or 4 times.

This shows the blocks sprayed with lacquer.

1st lacquer coats photo
finish008.jpg


Next step is after these initial coats have dried (should be less than 15 minutes as long as you are spraying light coats) is to rub down the wood with steel wool. If you run your hand over the wood you will feel slight imperfections. The steel wool is to smooth this out.

Using extrafine steel wool (0000) rub down the wood using a circular motion. You are only smoothing out the surface while slightly abrading the surface of the lacquer. This helps the following coats of lacquer to adhere better.

This photo shows the wood after it has been steel wooled.

Steel wool photo
finish009.jpg


After you have rubbed down the wood use your compressor to blow away any residue from the steel wool.

Going back to the lacquer spray a couple more coats then rub down again with the steel wool. Repeat this until the finish is good and even and you like how it looks. After your last coat, rub down one last time lightly.

This photo shows after last coat.

Last coat photo
finish010.jpg


Finally to finish the whole process use some furniture paste wax or polish and hand buff with an old t-shirt.

Last photo finished blocks
finish005.jpg


It is hard to see the differences in these photos but it will be really obvious when you see how the wood progresses in person.
This process works well with both natural and stabilized woods.

One last hint. Machine buffing can dull down the figure in a lot of woods.

Here are a couple comments.
Larry from Gallery Hardwoods brought up a few good points.

Larry made a good point about the lacquer. If you use lacquer only and get moisture underneath the finish will blush (turns cloudy white). He made a suggestion to use spar varnish for a tougher topcoat. You can get in an aerosol can. I really like to use at least a few coats of oil first to bring out the color and depth of the wood then a sealing top coat.

Larry also mentioned the steel wool. I hadn't thought about it but it should be used with care. If the residue is not removed it can cause black spots where the steel reacts to the wood. I use my air compressor to blow away any residue from the steel wool. Maybe light sanding between coats would be a safer option.
 
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This process works well with both natural and stabilized woods.

This answered my next question. Great tutorial!

P.S. I don't think it's deceptive to wet the wood before you photograph it. There's not much point in taking pics if you don't wet the blocks.
 
WOW! Great tutorial. One question: will teak oil work the same as Danish oil?
 
WOW! Great tutorial. One question: will teak oil work the same as Danish oil?

Teak Oil will work fine. So would Tung oil. The big difference in most oils used for wood finishing is that some build up better than others. By doing the lacquer top coats you get the benefit from the oil making the colors more vivid and giving depth to the figure, and the lacquer doing the build up to even out the finish.
 
excellent tutorial!

this is similar to what i did on the burl you sent me.

I really like the second block you used check your pm.

mg
 
Do you have any idea as to why that happens?

My answer is part fact, part guess.
Fact
The chatoyancy in figured woods is caused by the way the grain's positioning in the wood reflects the light. That is why the light seems to move around under the surface when you move the wood. The same thing that happens with a star sapphire or tiger eye gemstones.
Guess
When you machine buff some woods become burnished, bending the wood fibers on the surface, masking the reflection of the figure.
 
Question: Describe hand buff with t-shirt. How long, in one direction, etc? I thought machine buffing was the preferred method... Thanks for the info.

Dennis
 
I dont see anything dishonest at all with misting the wood, that is pretty standard thing to do in order to show the grain. Whoever said that is obviously not familiar with any wood working. Cabinet makers do the same thing with unsanded wood to make sure the grain matches.

BTW thanks for the tutorial.

Sean
 
Any ballpark idea of how this finish holds up with regular use. Would you repair the finish with the spray laquer or a bit of the oil mix.

Thanks much for any comments, Craig
 
hey, super info! One question - I have a can a spray Varathane, is that similar to the lacquer? I'm having problems with it remaining tacky on the handles. Thanks!!
 
"Misting" the scales is one thing; "soaking" them so that you then receive warped scales is another.
*** This is not directed at you, Mark.***
 
Good tutorial. I am not a knifemaker but I do some woodworking and some wood turning.

I don't think it is deceptive to wet materials like wood or stone to show how it will look finished. A simple way to avoid any misunderstanding is to just state that the material was wet to show details.

It is VERY common practice to wet semi precious stones to see what they will look like polished.

Peter
 
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