Axe handle making, modifications, repair and more

That is awesome man! White ash does make a beautiful helve. Do you have a head selected for it?
Thanks! Yes. It’s a Emerson & Stevens. It’s a bit worn and pitted but still useable. I probably would have hung it today but I some how miss placed my small stockpile of cherry wedges. Need to make more and didn’t have time.
 
I wanted to try out my newly hung broad hatchet. I've no experience using hatchets for this but I have to say it's fairly fast! Having never done it before this took me an hour. Here's the white ash before I started;
wRtWh0J.jpg
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I had one side flat at this point. I retrieved my TT half hatchet, coincidentally with a hand made white ash haft, to de bark it.
v83rRec.jpg

In this photo what will be the palm swell end is up;
hkO78rj.jpg

The line is faint but I've traced out a curved single bit profile on it. The grain had a slight curve so I incorporated that into the shape.
7sGEmFi.jpg

Halfway done;
5ymWNJX.jpg
And where it's at now;
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P2h2TcD.jpg

I'm a carpenter so for a hand tool to give me a blister is a little strange! Lol. But I'm just fine with it! I'll continue with a draw knife, spoke shave and rasp this weekend probably. Take care all!
Look at this mess from one stick! Haha
7jCFdhZ.jpg
 
Working wood is THE ultimate stress reliever for me. I put a little riven billet in my backpack/suitcase/footlocker and an older Condor bushlore everywhere I go. I don't even know how many spoons I've carved, etc.

YJ, that's super awesome and the result is sweet. That must have been some seriously satisfying work! Love how you worked with the grain in the belly.
 
I think hatchet work is relaxing. :thumbsup:

Working wood is THE ultimate stress reliever for me
I didn't carve anything until after retirement so life is much simpler now, but what I would like to add is that it is pleasant and rewarding. I also can't believe how fast time passes for me when carving.:eek:

And as a bonus (or not:rolleyes:) carving is a good excuse for getting different hatchets to try out.;)


Bob
 
I didn't carve anything until after retirement so life is much simpler now, but what I would like to add is that it is pleasant and rewarding. I also can't believe how fast time passes for me when carving.:eek:

And as a bonus (or not:rolleyes:) carving is a good excuse for getting different hatchets to try out.;)


Bob
I mostly build bows Bob and invested in a 14" jet bandsaw many years ago. But I prefer to pull a lawn chair up to a stump, grab a cigar and a refreshment and do it that way. By the time I get it roughed out I know every swirl in the grain and imperfection I might have to work around before I ever touch it with another tool. It's a much more intimate experience with out saw dust or motors.
 
It's not much of a deterrent. When you want to kill off an active infestation either heat it to an internal temperature above 65C or put it in the freezer for a week or longer. Then you will have to take measures to prevent a return if you are prone to these critters in your area, ( I use borax). In this case however it's academic because that handle is far gone, the only thing left, to use it till it breaks - may be your first substantial swing - and replace, putting aside all fetishization of old tool handles and fantastic dreams of the properties of blo.:)
 
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Look like powder post beetles. Ernest gives some great advice. I would go with heat over cold, I'm not sure about the families in your area but they could well have cryoprotectants in the egg stage. I would imagine they are more apt to deal with excess cold then excess heat where you are. Heat in general is the standard, but make sure to hold it @ ~150°F for an hour or two if insects are still coming off the peice you're working with. Mostly we just see signs of where they have already been.
 
I mostly build bows Bob and invested in a 14" jet bandsaw many years ago. But I prefer to pull a lawn chair up to a stump, grab a cigar and a refreshment and do it that way. By the time I get it roughed out I know every swirl in the grain and imperfection I might have to work around before I ever touch it with another tool. It's a much more intimate experience with out saw dust or motors.
Would love to make a bow, but to be honest I am intimidated by it. I have seen your bows posted on this forum. Hat's off to you!

The comment about your bandsaw gave me a chuckle about the 14 in. I have. One of the tires wore out a few months ago, and although I have a new spare, it is yet to be mounted. For some reason I'd rather split my stock and rough out with a hatchet rather than wrestle that damn tire on.:mad:

Yes, nothing like a bladed hand tool get acquainted close and personal to a piece of wood. Of course, some are more shy or downright unfriendly than others.:rolleyes:


Bob
 
There was a time here at the house, before it got all wired up that the machines were moth-balled, work done with the only power at hand. I even made a little series to illustrate https://archive.org/details/HandPlank_356
(It seems the player version is not working either so I provide a link as an alternative)
As time passed and I got more efficient the axe took over more and more of the work. Even when the machines were available it was too late and I still prefer doing it without.
 
I've made probably 30 handles by now but with power tools. ie; power planer, table saw, jig saw, belt sander and orbital. In the past 6 months though I have used a draw knife(spoke shave too) quite a bit and a rasp as well.
I really did enjoy using that little hatchet. In reading your responses I can see I'm not alone! It's fun! With as much as I love axes and hatchets any excuse to use one is a good one. I think that's what makes it so gratifying. Using a tool I refinished and made a handle for to make a new handle!
I think, with a properly riven blank and practice, the time required to make one with an axe by hand could be almost as fast as using power tools. I'll post up the progress of that one once I make some!
 
. . .work done with the only power at hand. I even made a little series to illustrate. . .
Hope you don't mind if I "finish off that board" ;).

This board is Red Oak. The planes are Stanley Baileys:


Started the surfaces with a #5. This plane has an iron I ground with an eight degree radius to use as a fore plane. Also note the clever/dual purpose winding sticks. Each doubles as a level.:D




#7 jointer




#4 smoother





Bob

Just noticed the above was done about nine years ago. Guess it is about time that I stop procrastinating and build that "real" woodworking bench that I got hold downs for right after that project:rolleyes:.
 
Would love to make a bow, but to be honest I am intimidated by it. I have seen your bows posted on this forum. Hat's off to you!

The comment about your bandsaw gave me a chuckle about the 14 in. I have. One of the tires wore out a few months ago, and although I have a new spare, it is yet to be mounted. For some reason I'd rather split my stock and rough out with a hatchet rather than wrestle that damn tire on.:mad:

Yes, nothing like a bladed hand tool get acquainted close and personal to a piece of wood. Of course, some are more shy or downright unfriendly than others.:rolleyes:


Bob
Don't be intimidated at all, it's so easy a cave man could do it. Don't fool around with boards or McGyvering stuff just get a stave. If you have a hickory stave success is almost assured.
 
Over the years I have found that I can size rough sawn or riven lumber faster (also more enjoyable) with a scrub plane--Stanley #40 or #40 1/2 ; Lie- Nielsen ; or Veritas by Lee Valley (I have all of these)-- than with a table saw, jointer, thickness planer, when you count in the set up time for the power tools. This of course is only true for small single projects not production work.
 
Thought it might be interesting to do a comparison to illustrate a scrub plane. Here are a jack and two scrub planes. Jack planes are one of the most common size planes, equivalent to a Stanley #5 and probably the most recognizable plane type, while a scrub maybe not so much. As O Old Axeman alludes to above "Stanley #40 or #40 1/2 ; Lie- Nielsen ; or Veritas by Lee Valley" are basically the same design and size.

The 40's are relatively short narrow planes. Also, one thing I think to compare is that the 40's do not have cap irons or a frog and therefore no machined base to sit on or depth and lateral adjustors. Also the 40's depend on a cap to hold the iron in place with a thumb screw.

Here are three of my planes. L to R, Stanley Baily #5 bench plane, E C Simmons Keen Kutter K 240 branded Stanley Bedrock #40 scrub, and wood body marked AUSTRIA with a W K & C Peace Eagle Works iron scrub:
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Here are the soles. The two scrubs have wide mouths so thicker shavings can pass:
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The irons (IIRC Stanley used a three inch radius on their scrub irons):
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Weight (lbs. oz.):
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Summary of the 40's by Patrick Leech:
"These planes are hard to ruin physically since they're quite ruggedly built to handle the job for which they are designed. If you're at all into preparing rough stock, this is one plane to own. Even the most die-hard power tool junkie can successfully use this plane, but be careful if you fall into that gene pool - it might just be your baptism into the spiritual world of handtool fundamentalism."
http://www.supertool.com/StanleyBG/stan5.htm


Bob
 
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