Reality Check - (for beginning knife makers).
I have done a few weeks of research and have come to some apparent conclusions that it wouldn't hurt to bounce off the more experienced people here - If you would please correct any mistakes there might be in this info gathered.
Fact checking – some or maybe even most of the steels that look like they would have the best qualities for knives – best hardness, durability, toughness, etc are also steels that would present significant challenges when it comes to forging – because they are Air Quenching steels. Some of these steels are A2, D2, M2, S7, K390 and maybe CPM 3V. The main problem with Air Quenching steels is once they cool down below orange heat, they can become quite brittle if someone who isn't aware enough continues to try to hammer on / forge them, they can shatter.
These issues apply to forging, and not necessarily to stock removal
Any steel good enough to make a knife blade out of (5/32 by 1.5”
is going to cost from $13 (for a decent alloy) to $32 a foot (plus shipping) and higher for the very high end steels. Heat treating can run you from 10 to $20 a blade (+ shipping – both ways?) – for roughly foot long blades – more for longer. Decent scales will run you from $5.00 and (
Much more) up, depending on the material. Depending on your method of production – labor can easily be 40 hours or more per piece. Equipment will run you several hundred for a basic setup, done on a shoestring budget, several thousand for a good setup. Supplies per piece (Gas / Coal, grinding belts,etc) could be anywhere from $ 5 to $20 and up. The more you can afford to sink into good equipment, the less your time and / or expenses per piece will be. The more you can buy or process in bulk – the better your rates will be. Shipping can / does add to costs.
So for a total length blade – in the area of 1 to 1 & 1/2 foot -
Min Nice Fancy High End
Steel $20 $40 $50-$140 $100-400
Heat Treat $15 $20 $25 $30-50
Handle / Guard $5 $20 $50-100 $100-$500
Sheath $10 $30 $40 or more
Supplies $ 5 $30 $40-60 $50-100
Totals $ 45 $120 $195-255 $320-$1,100 & up
Labor – 30-50 hrs 60-80 100 or more 150+
This does not even start to include overhead costs - such as insurance, taxes, an accountant, etc.
There are Large High end companies that are all ready making knives with name recognition that can produce a product similar to what you can do, at a cost that will be considerably less than that for a small shop. They might even be able to sell their product at a profit for what it would cost you just for the materials (with retail markups and multiple shipping costs) involved. Your potential edge lies in unique artistic designs, that happen to turn out very well (by skill or luck), that would reasonably command significantly higher prices, especially once you have name recognition, and / or (somehow get the Big $ to establish) a well equipped shop to drop your costs.
Did I get the basic Ideas / issues right?